Deep learning-based classification of production defects in automated-fiber-placement processes

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Carsten Schmidt
  • Tristan Hocke
  • Berend Denkena
View graph of relations

Details

Original languageEnglish
Pages (from-to)501-509
Number of pages9
JournalProduction Engineering
Volume13
Issue number3-4
Early online date21 Mar 2019
Publication statusPublished - 1 Jun 2019

Abstract

This paper presents a deep learning-based approach for the detection and classification of production defects that complements an existing thermographic online monitoring system for Automated-Fiber-Placement (AFP) processes. The detection and classification procedure is performed in two stages. In the first stage, the system monitors each tow individually and classifies its process status. Furthermore, it detects and classifies production defects that affect individual tows such as a tow-twist. In the second stage, the system monitors the total width of the faultless tows. In this stage, production defects effecting multiple tows, for example gaps or overlaps, are detected and classified. Twelve different deep convolution neural networks (CNN) with three various architectures are learned supervised relating to different data sets. The performance of both identification stages is explored separately before the entire system will be set up. Therefore, the thermal images of the data sets are superimposed by noise to test the performance of the selected CNN.

Keywords

    Automated-fiber-placement, Defects, Prepreg, Process monitoring, Thermography

ASJC Scopus subject areas

Cite this

Deep learning-based classification of production defects in automated-fiber-placement processes. / Schmidt, Carsten; Hocke, Tristan; Denkena, Berend.
In: Production Engineering, Vol. 13, No. 3-4, 01.06.2019, p. 501-509.

Research output: Contribution to journalArticleResearchpeer review

Schmidt, C, Hocke, T & Denkena, B 2019, 'Deep learning-based classification of production defects in automated-fiber-placement processes', Production Engineering, vol. 13, no. 3-4, pp. 501-509. https://doi.org/10.1007/s11740-019-00893-4
Schmidt C, Hocke T, Denkena B. Deep learning-based classification of production defects in automated-fiber-placement processes. Production Engineering. 2019 Jun 1;13(3-4):501-509. Epub 2019 Mar 21. doi: 10.1007/s11740-019-00893-4
Schmidt, Carsten ; Hocke, Tristan ; Denkena, Berend. / Deep learning-based classification of production defects in automated-fiber-placement processes. In: Production Engineering. 2019 ; Vol. 13, No. 3-4. pp. 501-509.
Download
@article{9bec547622194e648c9a59cd34ff2155,
title = "Deep learning-based classification of production defects in automated-fiber-placement processes",
abstract = "This paper presents a deep learning-based approach for the detection and classification of production defects that complements an existing thermographic online monitoring system for Automated-Fiber-Placement (AFP) processes. The detection and classification procedure is performed in two stages. In the first stage, the system monitors each tow individually and classifies its process status. Furthermore, it detects and classifies production defects that affect individual tows such as a tow-twist. In the second stage, the system monitors the total width of the faultless tows. In this stage, production defects effecting multiple tows, for example gaps or overlaps, are detected and classified. Twelve different deep convolution neural networks (CNN) with three various architectures are learned supervised relating to different data sets. The performance of both identification stages is explored separately before the entire system will be set up. Therefore, the thermal images of the data sets are superimposed by noise to test the performance of the selected CNN.",
keywords = "Automated-fiber-placement, Defects, Prepreg, Process monitoring, Thermography",
author = "Carsten Schmidt and Tristan Hocke and Berend Denkena",
note = "Funding information: The authors would like to thank the Federal state of Lower Saxony and the Volkswagen Foundation for funding the research project “Multi-Matrix-Prepreg”. They also thank the Central Innovation Program for SMEs (ZIM) for funding the ongoing research. For further information, visit the website http://www.hpcfk.de . Berend Denkena was funded by Zentrales Innovationsprogramm Mittelstand (Grant no. KF2328125PO4) and Volkswagen Foundation (Grant no. ZN3063).",
year = "2019",
month = jun,
day = "1",
doi = "10.1007/s11740-019-00893-4",
language = "English",
volume = "13",
pages = "501--509",
number = "3-4",

}

Download

TY - JOUR

T1 - Deep learning-based classification of production defects in automated-fiber-placement processes

AU - Schmidt, Carsten

AU - Hocke, Tristan

AU - Denkena, Berend

N1 - Funding information: The authors would like to thank the Federal state of Lower Saxony and the Volkswagen Foundation for funding the research project “Multi-Matrix-Prepreg”. They also thank the Central Innovation Program for SMEs (ZIM) for funding the ongoing research. For further information, visit the website http://www.hpcfk.de . Berend Denkena was funded by Zentrales Innovationsprogramm Mittelstand (Grant no. KF2328125PO4) and Volkswagen Foundation (Grant no. ZN3063).

PY - 2019/6/1

Y1 - 2019/6/1

N2 - This paper presents a deep learning-based approach for the detection and classification of production defects that complements an existing thermographic online monitoring system for Automated-Fiber-Placement (AFP) processes. The detection and classification procedure is performed in two stages. In the first stage, the system monitors each tow individually and classifies its process status. Furthermore, it detects and classifies production defects that affect individual tows such as a tow-twist. In the second stage, the system monitors the total width of the faultless tows. In this stage, production defects effecting multiple tows, for example gaps or overlaps, are detected and classified. Twelve different deep convolution neural networks (CNN) with three various architectures are learned supervised relating to different data sets. The performance of both identification stages is explored separately before the entire system will be set up. Therefore, the thermal images of the data sets are superimposed by noise to test the performance of the selected CNN.

AB - This paper presents a deep learning-based approach for the detection and classification of production defects that complements an existing thermographic online monitoring system for Automated-Fiber-Placement (AFP) processes. The detection and classification procedure is performed in two stages. In the first stage, the system monitors each tow individually and classifies its process status. Furthermore, it detects and classifies production defects that affect individual tows such as a tow-twist. In the second stage, the system monitors the total width of the faultless tows. In this stage, production defects effecting multiple tows, for example gaps or overlaps, are detected and classified. Twelve different deep convolution neural networks (CNN) with three various architectures are learned supervised relating to different data sets. The performance of both identification stages is explored separately before the entire system will be set up. Therefore, the thermal images of the data sets are superimposed by noise to test the performance of the selected CNN.

KW - Automated-fiber-placement

KW - Defects

KW - Prepreg

KW - Process monitoring

KW - Thermography

UR - http://www.scopus.com/inward/record.url?scp=85071725443&partnerID=8YFLogxK

U2 - 10.1007/s11740-019-00893-4

DO - 10.1007/s11740-019-00893-4

M3 - Article

VL - 13

SP - 501

EP - 509

JO - Production Engineering

JF - Production Engineering

SN - 0944-6524

IS - 3-4

ER -