Correlation between Coating Properties and Thermal Load of CrAlNCoated Cutting Tools During Machining of AISI4140

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Bernd Breidenstein
  • Berend Denkena
  • Arnd Heckemeyer
  • Sascha Beblein
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Details

Original languageEnglish
Pages (from-to)53-60
Number of pages8
JournalDefect and Diffusion Forum
Volume404
Publication statusPublished - 20 Oct 2020
Event14th International Conference on THE A Coatings, 2020 - Nuremberg, Germany
Duration: 19 Nov 202020 Nov 2020

Abstract

In this study a novel inverse hybrid experimental-simulative approach to the determination of the thermal tool load as a function of the coating properties during orthogonal turning of AISI4140 with Cr1-xAlxN-coated cemented carbide tools is presented. The approach consists of an experimental determination of the internal tool temperatures by means of fiber-optic pyrometry as input for an inverse FEM-based simulation algorithm to calculate the surface temperatures. Based on a parameter study, the coating thickness s and the thermal conductivity of the coating λc were identified as the main factors influencing the thermal tool load. The combined influence of these properties was described via the thermal resistance R. It could be shown that the average thermal load on the tool surface increases with increasing thermal resistance R.

Keywords

    Cutting, PVD-coating, Simulation

ASJC Scopus subject areas

Cite this

Correlation between Coating Properties and Thermal Load of CrAlNCoated Cutting Tools During Machining of AISI4140. / Breidenstein, Bernd; Denkena, Berend; Heckemeyer, Arnd et al.
In: Defect and Diffusion Forum, Vol. 404 , 20.10.2020, p. 53-60.

Research output: Contribution to journalConference articleResearchpeer review

Breidenstein, B, Denkena, B, Heckemeyer, A & Beblein, S 2020, 'Correlation between Coating Properties and Thermal Load of CrAlNCoated Cutting Tools During Machining of AISI4140', Defect and Diffusion Forum, vol. 404 , pp. 53-60. https://doi.org/10.4028/www.scientific.net/DDF.404.53
Breidenstein, B., Denkena, B., Heckemeyer, A., & Beblein, S. (2020). Correlation between Coating Properties and Thermal Load of CrAlNCoated Cutting Tools During Machining of AISI4140. Defect and Diffusion Forum, 404 , 53-60. https://doi.org/10.4028/www.scientific.net/DDF.404.53
Breidenstein B, Denkena B, Heckemeyer A, Beblein S. Correlation between Coating Properties and Thermal Load of CrAlNCoated Cutting Tools During Machining of AISI4140. Defect and Diffusion Forum. 2020 Oct 20;404 :53-60. doi: 10.4028/www.scientific.net/DDF.404.53
Breidenstein, Bernd ; Denkena, Berend ; Heckemeyer, Arnd et al. / Correlation between Coating Properties and Thermal Load of CrAlNCoated Cutting Tools During Machining of AISI4140. In: Defect and Diffusion Forum. 2020 ; Vol. 404 . pp. 53-60.
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abstract = "In this study a novel inverse hybrid experimental-simulative approach to the determination of the thermal tool load as a function of the coating properties during orthogonal turning of AISI4140 with Cr1-xAlxN-coated cemented carbide tools is presented. The approach consists of an experimental determination of the internal tool temperatures by means of fiber-optic pyrometry as input for an inverse FEM-based simulation algorithm to calculate the surface temperatures. Based on a parameter study, the coating thickness s and the thermal conductivity of the coating λc were identified as the main factors influencing the thermal tool load. The combined influence of these properties was described via the thermal resistance R. It could be shown that the average thermal load on the tool surface increases with increasing thermal resistance R.",
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AU - Breidenstein, Bernd

AU - Denkena, Berend

AU - Heckemeyer, Arnd

AU - Beblein, Sascha

N1 - Funding information: The authors thank the German Research Foundation (DFG) for their financial support within the project “Simulation-optimized coating development for dry machining” and the Ceratizit S.A., Luxembourg, for providing the cutting inserts.

PY - 2020/10/20

Y1 - 2020/10/20

N2 - In this study a novel inverse hybrid experimental-simulative approach to the determination of the thermal tool load as a function of the coating properties during orthogonal turning of AISI4140 with Cr1-xAlxN-coated cemented carbide tools is presented. The approach consists of an experimental determination of the internal tool temperatures by means of fiber-optic pyrometry as input for an inverse FEM-based simulation algorithm to calculate the surface temperatures. Based on a parameter study, the coating thickness s and the thermal conductivity of the coating λc were identified as the main factors influencing the thermal tool load. The combined influence of these properties was described via the thermal resistance R. It could be shown that the average thermal load on the tool surface increases with increasing thermal resistance R.

AB - In this study a novel inverse hybrid experimental-simulative approach to the determination of the thermal tool load as a function of the coating properties during orthogonal turning of AISI4140 with Cr1-xAlxN-coated cemented carbide tools is presented. The approach consists of an experimental determination of the internal tool temperatures by means of fiber-optic pyrometry as input for an inverse FEM-based simulation algorithm to calculate the surface temperatures. Based on a parameter study, the coating thickness s and the thermal conductivity of the coating λc were identified as the main factors influencing the thermal tool load. The combined influence of these properties was described via the thermal resistance R. It could be shown that the average thermal load on the tool surface increases with increasing thermal resistance R.

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KW - Simulation

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