Continuous generating grinding - Material engagement in gear tooth root machining

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Berend Denkena
  • Jens Köhler
  • Andreas Schindler
  • Stephan Woiwode
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Details

Original languageEnglish
Pages (from-to)11-20
Number of pages10
JournalMechanism and machine theory
Volume81
Publication statusPublished - Nov 2014

Abstract

The load carrying capacity of the tooth root mainly depends on its fillet geometry and subsurface integrity, which are affected by the hard finish processes. This paper analyzes the contact conditions in continuous generating grinding and aims to fill the knowledge gap concerning the elementary effects during penetration of tool tip and gear tooth root fillet. In order to obtain fundamental understanding of this process, the three-dimensional removal simulation software CutS® was used. The gained results show that the simulated data correlate to experimental results concerning tool wear and thermal load on gear subsurface. Thereby, the reasonable use of vitrified bond corundum-tools is severely restricted by grinding burn and macro-geometrical wear, which can be described by the tool surface normal feed rate v fn.max. An analytical approach to the calculation of v fn.max is presented, which can be applied on a practical scale.

Keywords

    Gear grinding, Removal simulation, Tooth root

ASJC Scopus subject areas

Cite this

Continuous generating grinding - Material engagement in gear tooth root machining. / Denkena, Berend; Köhler, Jens; Schindler, Andreas et al.
In: Mechanism and machine theory, Vol. 81, 11.2014, p. 11-20.

Research output: Contribution to journalArticleResearchpeer review

Denkena B, Köhler J, Schindler A, Woiwode S. Continuous generating grinding - Material engagement in gear tooth root machining. Mechanism and machine theory. 2014 Nov;81:11-20. doi: 10.1016/j.mechmachtheory.2014.06.008
Denkena, Berend ; Köhler, Jens ; Schindler, Andreas et al. / Continuous generating grinding - Material engagement in gear tooth root machining. In: Mechanism and machine theory. 2014 ; Vol. 81. pp. 11-20.
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