Details
Original language | English |
---|---|
Pages (from-to) | 277-285 |
Number of pages | 9 |
Journal | Production Engineering |
Volume | 6 |
Issue number | 3 |
Early online date | 3 Dec 2011 |
Publication status | Published - Jun 2012 |
Abstract
The competitiveness of producing enterprises in high-wage countries is extremely dependent on the productivity of the production line. Consequently, the availability of machines displays an essential index. The aim of the research project "Make-it" (Condition Based Maintenance Planning of Highly Productive Machine Tools) was to improve the availability of machine tools. Therefore, within this joint project, new methods and approaches for condition based maintenance were investigated. Thereby, an important objective was to develop an innovative maintenance algorithm which enables to calculate the most cost-effective maintenance times based on a continuous prognosis of the remaining life time, maintenance costs, and potential failure costs. This paper describes the results of the developed maintenance approach. Within this paper, the fundamental mathematical foundations of the innovative, cost-oriented maintenance algorithm and the use of the data of machine condition are presented in the first part. Moreover, the implementation of the algorithm in a computerized maintenance management system is described. The validation of the cost-oriented maintenance planning by means of event-oriented simulation will also be part of this paper.
Keywords
- Condition monitoring, Event-oriented simulation, Maintenance planning and control
ASJC Scopus subject areas
- Engineering(all)
- Mechanical Engineering
- Engineering(all)
- Industrial and Manufacturing Engineering
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In: Production Engineering, Vol. 6, No. 3, 06.2012, p. 277-285.
Research output: Contribution to journal › Article › Research › peer review
}
TY - JOUR
T1 - Condition based maintenance planning of highly productive machine tools
AU - Denkena, Berend
AU - Bluemel, Peter
AU - Kroening, Stefan
AU - Roebbing, Jens
N1 - Funding information: Acknowledgments The results presented in this paper were obtained within the research project ‘‘Maschinenzustandsbasierte Verfügbarkeitsdienstleistungen für hochproduktive Fertigungsanlagen (Make-it)’’. The authors would like to thank the ‘‘Bundesministerium für Bildung und Forschung’’ (BMBF) and the ‘‘Projektträger Kar-lsruhe’’ (PTKA) for its financial and organizational support of this project.
PY - 2012/6
Y1 - 2012/6
N2 - The competitiveness of producing enterprises in high-wage countries is extremely dependent on the productivity of the production line. Consequently, the availability of machines displays an essential index. The aim of the research project "Make-it" (Condition Based Maintenance Planning of Highly Productive Machine Tools) was to improve the availability of machine tools. Therefore, within this joint project, new methods and approaches for condition based maintenance were investigated. Thereby, an important objective was to develop an innovative maintenance algorithm which enables to calculate the most cost-effective maintenance times based on a continuous prognosis of the remaining life time, maintenance costs, and potential failure costs. This paper describes the results of the developed maintenance approach. Within this paper, the fundamental mathematical foundations of the innovative, cost-oriented maintenance algorithm and the use of the data of machine condition are presented in the first part. Moreover, the implementation of the algorithm in a computerized maintenance management system is described. The validation of the cost-oriented maintenance planning by means of event-oriented simulation will also be part of this paper.
AB - The competitiveness of producing enterprises in high-wage countries is extremely dependent on the productivity of the production line. Consequently, the availability of machines displays an essential index. The aim of the research project "Make-it" (Condition Based Maintenance Planning of Highly Productive Machine Tools) was to improve the availability of machine tools. Therefore, within this joint project, new methods and approaches for condition based maintenance were investigated. Thereby, an important objective was to develop an innovative maintenance algorithm which enables to calculate the most cost-effective maintenance times based on a continuous prognosis of the remaining life time, maintenance costs, and potential failure costs. This paper describes the results of the developed maintenance approach. Within this paper, the fundamental mathematical foundations of the innovative, cost-oriented maintenance algorithm and the use of the data of machine condition are presented in the first part. Moreover, the implementation of the algorithm in a computerized maintenance management system is described. The validation of the cost-oriented maintenance planning by means of event-oriented simulation will also be part of this paper.
KW - Condition monitoring
KW - Event-oriented simulation
KW - Maintenance planning and control
UR - http://www.scopus.com/inward/record.url?scp=84861532564&partnerID=8YFLogxK
U2 - 10.1007/s11740-011-0351-9
DO - 10.1007/s11740-011-0351-9
M3 - Article
AN - SCOPUS:84861532564
VL - 6
SP - 277
EP - 285
JO - Production Engineering
JF - Production Engineering
SN - 0944-6524
IS - 3
ER -