Concept for a disassembly tool for adaptable and gentle disassembly of seized threaded fasteners

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Original languageEnglish
Pages (from-to)876-881
Number of pages6
JournalProcedia CIRP
Volume128
Early online date15 Oct 2024
Publication statusPublished - 2024
Event34th CIRP Design Conference, CIRP 2024 - Cranfield, United Kingdom (UK)
Duration: 3 Jun 20245 Jun 2024

Abstract

Disassembly is the first step in maintenance and servicing of products as well as their remanufacturing or recycling to recover valuable resources. Gentle disassembly increases the percentage of reusable parts. It also reduces the amount of scrap due to damage caused by improper or inappropriate disassembly strategies. In aircraft engine maintenance, for example, gentle disassembly is crucial because damage can result in longer maintenance times or additional work, such as further disassembly or reworking tasks. An application example is the disassembly of seized screws, which can break due to improper loosening strategies and require further unplanned processing steps. This article presents a concept for a novel disassembly tool that enables adaptable and gentle disassembly. The tool is equipped with an actuator system that supports the disassembly process by inducing superimposed vibrations. By monitoring the torque that is manually applied during unscrewing, an integrated control system featuring a pre-taught learning model automatically and actively controls the actuator system. Based on operational data such as operating hours or engine type and the measured torque variables, it calculates optimized setting parameters for the actuators while giving visual signals as feedback on the current disassembly process. The data on each unscrewing process is stored to constantly improve the disassembly task.

Keywords

    Design for X, Disassembly, Tool design

ASJC Scopus subject areas

Cite this

Concept for a disassembly tool for adaptable and gentle disassembly of seized threaded fasteners. / Blümel, Richard; Raatz, Annika.
In: Procedia CIRP, Vol. 128, 2024, p. 876-881.

Research output: Contribution to journalConference articleResearchpeer review

Blümel R, Raatz A. Concept for a disassembly tool for adaptable and gentle disassembly of seized threaded fasteners. Procedia CIRP. 2024;128:876-881. Epub 2024 Oct 15. doi: 10.1016/j.procir.2024.04.028
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abstract = "Disassembly is the first step in maintenance and servicing of products as well as their remanufacturing or recycling to recover valuable resources. Gentle disassembly increases the percentage of reusable parts. It also reduces the amount of scrap due to damage caused by improper or inappropriate disassembly strategies. In aircraft engine maintenance, for example, gentle disassembly is crucial because damage can result in longer maintenance times or additional work, such as further disassembly or reworking tasks. An application example is the disassembly of seized screws, which can break due to improper loosening strategies and require further unplanned processing steps. This article presents a concept for a novel disassembly tool that enables adaptable and gentle disassembly. The tool is equipped with an actuator system that supports the disassembly process by inducing superimposed vibrations. By monitoring the torque that is manually applied during unscrewing, an integrated control system featuring a pre-taught learning model automatically and actively controls the actuator system. Based on operational data such as operating hours or engine type and the measured torque variables, it calculates optimized setting parameters for the actuators while giving visual signals as feedback on the current disassembly process. The data on each unscrewing process is stored to constantly improve the disassembly task.",
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T1 - Concept for a disassembly tool for adaptable and gentle disassembly of seized threaded fasteners

AU - Blümel, Richard

AU - Raatz, Annika

N1 - Publisher Copyright: © 2024 The Authors. Published by Elsevier B.V.

PY - 2024

Y1 - 2024

N2 - Disassembly is the first step in maintenance and servicing of products as well as their remanufacturing or recycling to recover valuable resources. Gentle disassembly increases the percentage of reusable parts. It also reduces the amount of scrap due to damage caused by improper or inappropriate disassembly strategies. In aircraft engine maintenance, for example, gentle disassembly is crucial because damage can result in longer maintenance times or additional work, such as further disassembly or reworking tasks. An application example is the disassembly of seized screws, which can break due to improper loosening strategies and require further unplanned processing steps. This article presents a concept for a novel disassembly tool that enables adaptable and gentle disassembly. The tool is equipped with an actuator system that supports the disassembly process by inducing superimposed vibrations. By monitoring the torque that is manually applied during unscrewing, an integrated control system featuring a pre-taught learning model automatically and actively controls the actuator system. Based on operational data such as operating hours or engine type and the measured torque variables, it calculates optimized setting parameters for the actuators while giving visual signals as feedback on the current disassembly process. The data on each unscrewing process is stored to constantly improve the disassembly task.

AB - Disassembly is the first step in maintenance and servicing of products as well as their remanufacturing or recycling to recover valuable resources. Gentle disassembly increases the percentage of reusable parts. It also reduces the amount of scrap due to damage caused by improper or inappropriate disassembly strategies. In aircraft engine maintenance, for example, gentle disassembly is crucial because damage can result in longer maintenance times or additional work, such as further disassembly or reworking tasks. An application example is the disassembly of seized screws, which can break due to improper loosening strategies and require further unplanned processing steps. This article presents a concept for a novel disassembly tool that enables adaptable and gentle disassembly. The tool is equipped with an actuator system that supports the disassembly process by inducing superimposed vibrations. By monitoring the torque that is manually applied during unscrewing, an integrated control system featuring a pre-taught learning model automatically and actively controls the actuator system. Based on operational data such as operating hours or engine type and the measured torque variables, it calculates optimized setting parameters for the actuators while giving visual signals as feedback on the current disassembly process. The data on each unscrewing process is stored to constantly improve the disassembly task.

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KW - Tool design

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