Complete fatigue crack arrest in metallic structures using bonded prestressed iron-based shape memory alloy repairs

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  • Northwestern Polytechnical University
  • Swiss Federal Laboratories for Material Science and Technology (EMPA)
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Details

Original languageEnglish
Article number108104
Number of pages11
JournalInternational journal of fatigue
Volume180
Early online date12 Dec 2023
Publication statusPublished - Mar 2024

Abstract

Vast aging metallic structures are suffering from fatigue cracking, jeopardizing structural integrity and personnel safety. Therefore it is of great benefit to develop strengthening solutions to achieve complete fatigue crack arrest. A bonded and prestressed fatigue strengthening solution on the basis of an iron-based shape memory alloy (Fe-SMA) shows great potential in this term. An experimental campaign has been carried out in this paper to achieve complete fatigue crack arrest in metallic plates. Several activation methods greatly affecting the prestressing level have been experimentally tested, it has been found that the gas torch activation is the most effective method, extending the fatigue crack growth life by 6.9 times. The experimental campaign has demonstrated that prestressing forces required to achieve complete fatigue crack arrest capability could be realized by increasing the Fe-SMA patch width combined with the most effective activation method. In addition, the results show that the length of the Fe-SMA repair together with the activation length can be reduced without sacrificing the repair efficiency. The findings of this paper are greatly beneficial for industrial sectors suffering from fatigue cracking in metallic structures, small bonded Fe-SMA patches can be easily activated to achieve complete fatigue crack arrest capability.

Keywords

    Adhesive bonding, Fatigue crack arrest, Fatigue crack retardation, Fe-SMA, Self-prestressing

ASJC Scopus subject areas

Cite this

Complete fatigue crack arrest in metallic structures using bonded prestressed iron-based shape memory alloy repairs. / Wang, Wandong; Zhou, Wei; Ma, Yu'e et al.
In: International journal of fatigue, Vol. 180, 108104, 03.2024.

Research output: Contribution to journalArticleResearchpeer review

Wang W, Zhou W, Ma Y, Motavalli M, Ghafoori E. Complete fatigue crack arrest in metallic structures using bonded prestressed iron-based shape memory alloy repairs. International journal of fatigue. 2024 Mar;180:108104. Epub 2023 Dec 12. doi: 10.1016/j.ijfatigue.2023.108104
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title = "Complete fatigue crack arrest in metallic structures using bonded prestressed iron-based shape memory alloy repairs",
abstract = "Vast aging metallic structures are suffering from fatigue cracking, jeopardizing structural integrity and personnel safety. Therefore it is of great benefit to develop strengthening solutions to achieve complete fatigue crack arrest. A bonded and prestressed fatigue strengthening solution on the basis of an iron-based shape memory alloy (Fe-SMA) shows great potential in this term. An experimental campaign has been carried out in this paper to achieve complete fatigue crack arrest in metallic plates. Several activation methods greatly affecting the prestressing level have been experimentally tested, it has been found that the gas torch activation is the most effective method, extending the fatigue crack growth life by 6.9 times. The experimental campaign has demonstrated that prestressing forces required to achieve complete fatigue crack arrest capability could be realized by increasing the Fe-SMA patch width combined with the most effective activation method. In addition, the results show that the length of the Fe-SMA repair together with the activation length can be reduced without sacrificing the repair efficiency. The findings of this paper are greatly beneficial for industrial sectors suffering from fatigue cracking in metallic structures, small bonded Fe-SMA patches can be easily activated to achieve complete fatigue crack arrest capability.",
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author = "Wandong Wang and Wei Zhou and Yu'e Ma and Masoud Motavalli and Elyas Ghafoori",
note = "Funding Information: This research was supported by Innosuisse-Swiss Innovation Agency, Switzerland and refer AG with the project number 30060.1 IP-ENG. Dr. Julien Michels has supported the research with in-sightful discussions. The authors would like to thank the technicians of the Empa Structural Engineering Lab for their assistance in performing the experiments. The funding from National Natural Science Foundation of China with the project number 52202509 is also acknowledged for supporting the summarizing and analyzing results of this project. ",
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AU - Motavalli, Masoud

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N2 - Vast aging metallic structures are suffering from fatigue cracking, jeopardizing structural integrity and personnel safety. Therefore it is of great benefit to develop strengthening solutions to achieve complete fatigue crack arrest. A bonded and prestressed fatigue strengthening solution on the basis of an iron-based shape memory alloy (Fe-SMA) shows great potential in this term. An experimental campaign has been carried out in this paper to achieve complete fatigue crack arrest in metallic plates. Several activation methods greatly affecting the prestressing level have been experimentally tested, it has been found that the gas torch activation is the most effective method, extending the fatigue crack growth life by 6.9 times. The experimental campaign has demonstrated that prestressing forces required to achieve complete fatigue crack arrest capability could be realized by increasing the Fe-SMA patch width combined with the most effective activation method. In addition, the results show that the length of the Fe-SMA repair together with the activation length can be reduced without sacrificing the repair efficiency. The findings of this paper are greatly beneficial for industrial sectors suffering from fatigue cracking in metallic structures, small bonded Fe-SMA patches can be easily activated to achieve complete fatigue crack arrest capability.

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