Compensation of part distortion in process design for re-contouring processes

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Original languageEnglish
Pages (from-to)820-825
Number of pages6
JournalProcedia CIRP
Volume81
Publication statusPublished - 24 Jun 2019
Event52nd CIRP Conference on Manufacturing Systems, CMS 2019 - Ljubljana, Slovenia
Duration: 12 Jun 201914 Jun 2019

Abstract

The repair of compressor blades requires a precise coordination of the material deposit and the subsequent re-contouring process. Since re-contouring is the last step in the process chain, it is a crucial stage for the final part quality and shape. Therefore, machining-induced part distortions must be considered in process design. This paper introduces a method for the simulation-based compensation of part distortions. The method combines process planning and evaluation by means of a geometric simulation. In order to validate the approach, milling experiments are carried out. A subsequent measurement of the part geometry shows that the part distortion can be reduced by up to 21% using the presented approach.

Keywords

    Adaptive manufacturing, Blade repair, Milling, Part distortion

ASJC Scopus subject areas

Cite this

Compensation of part distortion in process design for re-contouring processes. / Böß, Volker; Rust, Felix; Dittrich, Marc André et al.
In: Procedia CIRP, Vol. 81, 24.06.2019, p. 820-825.

Research output: Contribution to journalConference articleResearchpeer review

Böß V, Rust F, Dittrich MA, Denkena B. Compensation of part distortion in process design for re-contouring processes. Procedia CIRP. 2019 Jun 24;81:820-825. doi: 10.1016/j.procir.2019.03.206, /10.15488/10469
Böß, Volker ; Rust, Felix ; Dittrich, Marc André et al. / Compensation of part distortion in process design for re-contouring processes. In: Procedia CIRP. 2019 ; Vol. 81. pp. 820-825.
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note = "Funding Information: The authors thank the German Research Foundation (DFG) for the financial support within the Collaborative Research Center 871: Regeneration of complex capital goods as well as the Institute of Materials Science (IW) for the heat treatment of the workpieces. ; 52nd CIRP Conference on Manufacturing Systems, CMS 2019 ; Conference date: 12-06-2019 Through 14-06-2019",
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AU - Böß, Volker

AU - Rust, Felix

AU - Dittrich, Marc André

AU - Denkena, Berend

N1 - Funding Information: The authors thank the German Research Foundation (DFG) for the financial support within the Collaborative Research Center 871: Regeneration of complex capital goods as well as the Institute of Materials Science (IW) for the heat treatment of the workpieces.

PY - 2019/6/24

Y1 - 2019/6/24

N2 - The repair of compressor blades requires a precise coordination of the material deposit and the subsequent re-contouring process. Since re-contouring is the last step in the process chain, it is a crucial stage for the final part quality and shape. Therefore, machining-induced part distortions must be considered in process design. This paper introduces a method for the simulation-based compensation of part distortions. The method combines process planning and evaluation by means of a geometric simulation. In order to validate the approach, milling experiments are carried out. A subsequent measurement of the part geometry shows that the part distortion can be reduced by up to 21% using the presented approach.

AB - The repair of compressor blades requires a precise coordination of the material deposit and the subsequent re-contouring process. Since re-contouring is the last step in the process chain, it is a crucial stage for the final part quality and shape. Therefore, machining-induced part distortions must be considered in process design. This paper introduces a method for the simulation-based compensation of part distortions. The method combines process planning and evaluation by means of a geometric simulation. In order to validate the approach, milling experiments are carried out. A subsequent measurement of the part geometry shows that the part distortion can be reduced by up to 21% using the presented approach.

KW - Adaptive manufacturing

KW - Blade repair

KW - Milling

KW - Part distortion

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DO - 10.1016/j.procir.2019.03.206

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VL - 81

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JO - Procedia CIRP

JF - Procedia CIRP

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T2 - 52nd CIRP Conference on Manufacturing Systems, CMS 2019

Y2 - 12 June 2019 through 14 June 2019

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