Details
Original language | English |
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Title of host publication | Extraction and Processing Division - 2012 EPD Congress - Held During the TMS 2012 Annual Meeting and Exhibition |
Pages | 169-176 |
Number of pages | 8 |
Publication status | Published - 15 May 2012 |
Event | 2012 EPD Congress - TMS 2012 Annual Meeting and Exhibition - Orlando, FL, United States Duration: 11 Mar 2012 → 15 Mar 2012 |
Publication series
Name | TMS Annual Meeting |
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Abstract
In times of increasing energy costs automotive lightweight construction is gaining in importance. This paper deals with the production of hybrid steel-aluminum compounds by forging. The compound forging process is a promising method to successfully manufacture functional parts by applying resource-saving process steps. Nevertheless, challenges resulting from different material properties must be solved. The heating of hybrid material work pieces made of steel and aluminum is a great challenge. Steel is forged at a temperature of at least T st = 900°C, while aluminum should not exceed a temperature of T Al = 500°C For achieving the required temperature gradient extensive experimental investigations have been carried out. Intermetallic phases form during the manufacturing process and can influence the bonding and the global part quality. In addition, methods for the characterization of the joining zone between the materials steel and aluminum are analyzed and the factors influencing the formation of intermetallic phases are determined experimentally.
Keywords
- Compound forging, Intermetallic phase, Massive forming, Steel-aluminum joining
ASJC Scopus subject areas
- Physics and Astronomy(all)
- Condensed Matter Physics
- Engineering(all)
- Mechanics of Materials
- Materials Science(all)
- Metals and Alloys
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Extraction and Processing Division - 2012 EPD Congress - Held During the TMS 2012 Annual Meeting and Exhibition. 2012. p. 169-176 (TMS Annual Meeting).
Research output: Chapter in book/report/conference proceeding › Conference contribution › Research › peer review
}
TY - GEN
T1 - Challenges in compound forging of steel-aluminum parts
AU - Kosch, Klaus Georg
AU - Behrens, Bernd Arno
PY - 2012/5/15
Y1 - 2012/5/15
N2 - In times of increasing energy costs automotive lightweight construction is gaining in importance. This paper deals with the production of hybrid steel-aluminum compounds by forging. The compound forging process is a promising method to successfully manufacture functional parts by applying resource-saving process steps. Nevertheless, challenges resulting from different material properties must be solved. The heating of hybrid material work pieces made of steel and aluminum is a great challenge. Steel is forged at a temperature of at least T st = 900°C, while aluminum should not exceed a temperature of T Al = 500°C For achieving the required temperature gradient extensive experimental investigations have been carried out. Intermetallic phases form during the manufacturing process and can influence the bonding and the global part quality. In addition, methods for the characterization of the joining zone between the materials steel and aluminum are analyzed and the factors influencing the formation of intermetallic phases are determined experimentally.
AB - In times of increasing energy costs automotive lightweight construction is gaining in importance. This paper deals with the production of hybrid steel-aluminum compounds by forging. The compound forging process is a promising method to successfully manufacture functional parts by applying resource-saving process steps. Nevertheless, challenges resulting from different material properties must be solved. The heating of hybrid material work pieces made of steel and aluminum is a great challenge. Steel is forged at a temperature of at least T st = 900°C, while aluminum should not exceed a temperature of T Al = 500°C For achieving the required temperature gradient extensive experimental investigations have been carried out. Intermetallic phases form during the manufacturing process and can influence the bonding and the global part quality. In addition, methods for the characterization of the joining zone between the materials steel and aluminum are analyzed and the factors influencing the formation of intermetallic phases are determined experimentally.
KW - Compound forging
KW - Intermetallic phase
KW - Massive forming
KW - Steel-aluminum joining
UR - http://www.scopus.com/inward/record.url?scp=84860826229&partnerID=8YFLogxK
M3 - Conference contribution
AN - SCOPUS:84860826229
SN - 9781118291405
T3 - TMS Annual Meeting
SP - 169
EP - 176
BT - Extraction and Processing Division - 2012 EPD Congress - Held During the TMS 2012 Annual Meeting and Exhibition
T2 - 2012 EPD Congress - TMS 2012 Annual Meeting and Exhibition
Y2 - 11 March 2012 through 15 March 2012
ER -