Batch Time Optimization for an Aerodynamic Feeding System under changing ambient conditions

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Original languageEnglish
Pages (from-to)278-283
Number of pages6
JournalProcedia CIRP
Volume97
Early online date11 Feb 2021
Publication statusPublished - 2021
Event8th CIRP Conference of Assembly Technology and Systems, CATS 2020 - Athens, Greece
Duration: 29 Sept 20201 Oct 2020

Abstract

In order to meet the demands for flexible feeding technology, a self-learning aerodynamic part feeding system has been developed. The actuated system uses a genetic algorithm to find the optimal parameter set for a high rate of correctly oriented parts. This orientation rate can change due to changes in the ambient conditions (e.g. ambient pressure, coefficient of friction). When the orientation rate in pre-defined interval of parts drops below a determined value, a correction algorithm is triggered. The objective of this work is to develop a mathematical model to define the optimal control interval and limit of the orientation rate for triggering the corrective algorithm depending on the total amount of parts still to be fed at any point in time. To evaluate the mathematical approach, a macroscopic simulation model of the aerodynamic feeding system was developed. It was shown, that the feeding time of a batch of 10,000 parts can be reduced by up to 7% and the number of activations of the corrective algorithm can be reduced by up to 50%. Finally, the mathematical model was implemented in the system control.

Keywords

    Aerodynamic feeding system, Batch time optimization, Simulation

ASJC Scopus subject areas

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Batch Time Optimization for an Aerodynamic Feeding System under changing ambient conditions. / Kolditz, Torge; Rochow, Niklas; Nyhuis, Peter et al.
In: Procedia CIRP, Vol. 97, 2021, p. 278-283.

Research output: Contribution to journalConference articleResearchpeer review

Kolditz T, Rochow N, Nyhuis P, Raatz A. Batch Time Optimization for an Aerodynamic Feeding System under changing ambient conditions. Procedia CIRP. 2021;97:278-283. Epub 2021 Feb 11. doi: 10.1016/j.procir.2020.05.238
Kolditz, Torge ; Rochow, Niklas ; Nyhuis, Peter et al. / Batch Time Optimization for an Aerodynamic Feeding System under changing ambient conditions. In: Procedia CIRP. 2021 ; Vol. 97. pp. 278-283.
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title = "Batch Time Optimization for an Aerodynamic Feeding System under changing ambient conditions",
abstract = "In order to meet the demands for flexible feeding technology, a self-learning aerodynamic part feeding system has been developed. The actuated system uses a genetic algorithm to find the optimal parameter set for a high rate of correctly oriented parts. This orientation rate can change due to changes in the ambient conditions (e.g. ambient pressure, coefficient of friction). When the orientation rate in pre-defined interval of parts drops below a determined value, a correction algorithm is triggered. The objective of this work is to develop a mathematical model to define the optimal control interval and limit of the orientation rate for triggering the corrective algorithm depending on the total amount of parts still to be fed at any point in time. To evaluate the mathematical approach, a macroscopic simulation model of the aerodynamic feeding system was developed. It was shown, that the feeding time of a batch of 10,000 parts can be reduced by up to 7% and the number of activations of the corrective algorithm can be reduced by up to 50%. Finally, the mathematical model was implemented in the system control.",
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author = "Torge Kolditz and Niklas Rochow and Peter Nyhuis and Annika Raatz",
note = "Funding Information: The results presented in this paper were obtained within the project “Model-based increase of the flexibility and robustness of an aerodynamic part feeding system for high-performance assembly” (project number: 243351293). The authors would like to thank the German Research Foundation (DFG) for their financial support of this project.; 8th CIRP Conference of Assembly Technology and Systems, CATS 2020 ; Conference date: 29-09-2020 Through 01-10-2020",
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Download

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T1 - Batch Time Optimization for an Aerodynamic Feeding System under changing ambient conditions

AU - Kolditz, Torge

AU - Rochow, Niklas

AU - Nyhuis, Peter

AU - Raatz, Annika

N1 - Funding Information: The results presented in this paper were obtained within the project “Model-based increase of the flexibility and robustness of an aerodynamic part feeding system for high-performance assembly” (project number: 243351293). The authors would like to thank the German Research Foundation (DFG) for their financial support of this project.

PY - 2021

Y1 - 2021

N2 - In order to meet the demands for flexible feeding technology, a self-learning aerodynamic part feeding system has been developed. The actuated system uses a genetic algorithm to find the optimal parameter set for a high rate of correctly oriented parts. This orientation rate can change due to changes in the ambient conditions (e.g. ambient pressure, coefficient of friction). When the orientation rate in pre-defined interval of parts drops below a determined value, a correction algorithm is triggered. The objective of this work is to develop a mathematical model to define the optimal control interval and limit of the orientation rate for triggering the corrective algorithm depending on the total amount of parts still to be fed at any point in time. To evaluate the mathematical approach, a macroscopic simulation model of the aerodynamic feeding system was developed. It was shown, that the feeding time of a batch of 10,000 parts can be reduced by up to 7% and the number of activations of the corrective algorithm can be reduced by up to 50%. Finally, the mathematical model was implemented in the system control.

AB - In order to meet the demands for flexible feeding technology, a self-learning aerodynamic part feeding system has been developed. The actuated system uses a genetic algorithm to find the optimal parameter set for a high rate of correctly oriented parts. This orientation rate can change due to changes in the ambient conditions (e.g. ambient pressure, coefficient of friction). When the orientation rate in pre-defined interval of parts drops below a determined value, a correction algorithm is triggered. The objective of this work is to develop a mathematical model to define the optimal control interval and limit of the orientation rate for triggering the corrective algorithm depending on the total amount of parts still to be fed at any point in time. To evaluate the mathematical approach, a macroscopic simulation model of the aerodynamic feeding system was developed. It was shown, that the feeding time of a batch of 10,000 parts can be reduced by up to 7% and the number of activations of the corrective algorithm can be reduced by up to 50%. Finally, the mathematical model was implemented in the system control.

KW - Aerodynamic feeding system

KW - Batch time optimization

KW - Simulation

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