Automated fiber placement: The impact of manufacturing constraints on achieving structural property targets for CFRP-stiffeners

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Berend Denkena
  • Peter Horst
  • Sebastian Heimbs
  • Carsten Schmidt
  • Lisa Reichert
  • Tim Tiemann

External Research Organisations

  • Technische Universität Braunschweig
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Details

Original languageEnglish
Pages (from-to)845-850
Number of pages6
JournalProcedia CIRP
Volume118
Early online date18 Jul 2023
Publication statusPublished - 2023
Event16th CIRP Conference on Intelligent Computation in Manufacturing Engineering 2022 - Naples, Italy
Duration: 13 Jul 202215 Jul 2022

Abstract

The use of automated fiber placement (AFP) to manufacture integrated CFRP stiffening structures leads to a conflict between structural requirements and process limitations in early design stages. In order to avoid costly design iterations, the presented analytical approach enables the computation of tool geometries that are at the limit of theoretical manufacturability. The model is able to determine the profile of manufacturable omega stiffeners with high accuracy. It is shown that the maximum manufacturable profile parameters depend non-linearly on the properties of the AFP system and the profile itself. This allows prioritization of the profile parameters for the efficient definition of omega stiffeners that should meet distinct structural property targets. The results show that current, non-optimized AFP systems already have the potential to manufacture omega stiffeners with sufficiently high stiffness values when taking into account current aerospace applications.

Keywords

    Additive manufacturing, Automated fiber placement, Composite Design, Composite manufacturing

ASJC Scopus subject areas

Cite this

Automated fiber placement: The impact of manufacturing constraints on achieving structural property targets for CFRP-stiffeners. / Denkena, Berend; Horst, Peter; Heimbs, Sebastian et al.
In: Procedia CIRP, Vol. 118, 2023, p. 845-850.

Research output: Contribution to journalConference articleResearchpeer review

Denkena, B, Horst, P, Heimbs, S, Schmidt, C, Reichert, L & Tiemann, T 2023, 'Automated fiber placement: The impact of manufacturing constraints on achieving structural property targets for CFRP-stiffeners', Procedia CIRP, vol. 118, pp. 845-850. https://doi.org/10.1016/j.procir.2023.06.145
Denkena, B., Horst, P., Heimbs, S., Schmidt, C., Reichert, L., & Tiemann, T. (2023). Automated fiber placement: The impact of manufacturing constraints on achieving structural property targets for CFRP-stiffeners. Procedia CIRP, 118, 845-850. https://doi.org/10.1016/j.procir.2023.06.145
Denkena B, Horst P, Heimbs S, Schmidt C, Reichert L, Tiemann T. Automated fiber placement: The impact of manufacturing constraints on achieving structural property targets for CFRP-stiffeners. Procedia CIRP. 2023;118:845-850. Epub 2023 Jul 18. doi: 10.1016/j.procir.2023.06.145
Denkena, Berend ; Horst, Peter ; Heimbs, Sebastian et al. / Automated fiber placement : The impact of manufacturing constraints on achieving structural property targets for CFRP-stiffeners. In: Procedia CIRP. 2023 ; Vol. 118. pp. 845-850.
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title = "Automated fiber placement: The impact of manufacturing constraints on achieving structural property targets for CFRP-stiffeners",
abstract = "The use of automated fiber placement (AFP) to manufacture integrated CFRP stiffening structures leads to a conflict between structural requirements and process limitations in early design stages. In order to avoid costly design iterations, the presented analytical approach enables the computation of tool geometries that are at the limit of theoretical manufacturability. The model is able to determine the profile of manufacturable omega stiffeners with high accuracy. It is shown that the maximum manufacturable profile parameters depend non-linearly on the properties of the AFP system and the profile itself. This allows prioritization of the profile parameters for the efficient definition of omega stiffeners that should meet distinct structural property targets. The results show that current, non-optimized AFP systems already have the potential to manufacture omega stiffeners with sufficiently high stiffness values when taking into account current aerospace applications.",
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author = "Berend Denkena and Peter Horst and Sebastian Heimbs and Carsten Schmidt and Lisa Reichert and Tim Tiemann",
note = "Funding Information: The authors would like to thank the German Research Foundation for the support of the project Layout Toop logy Optimization of Unconventiona lly Stiffened CFRP-Structures onsiC dering Manufacturing oC nstraints (OptiFee, HO 2122/33-1). ; 16th CIRP Conference on Intelligent Computation in Manufacturing Engineering 2022, CIRP ICME ; Conference date: 13-07-2022 Through 15-07-2022",
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T2 - 16th CIRP Conference on Intelligent Computation in Manufacturing Engineering 2022

AU - Denkena, Berend

AU - Horst, Peter

AU - Heimbs, Sebastian

AU - Schmidt, Carsten

AU - Reichert, Lisa

AU - Tiemann, Tim

N1 - Funding Information: The authors would like to thank the German Research Foundation for the support of the project Layout Toop logy Optimization of Unconventiona lly Stiffened CFRP-Structures onsiC dering Manufacturing oC nstraints (OptiFee, HO 2122/33-1).

PY - 2023

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N2 - The use of automated fiber placement (AFP) to manufacture integrated CFRP stiffening structures leads to a conflict between structural requirements and process limitations in early design stages. In order to avoid costly design iterations, the presented analytical approach enables the computation of tool geometries that are at the limit of theoretical manufacturability. The model is able to determine the profile of manufacturable omega stiffeners with high accuracy. It is shown that the maximum manufacturable profile parameters depend non-linearly on the properties of the AFP system and the profile itself. This allows prioritization of the profile parameters for the efficient definition of omega stiffeners that should meet distinct structural property targets. The results show that current, non-optimized AFP systems already have the potential to manufacture omega stiffeners with sufficiently high stiffness values when taking into account current aerospace applications.

AB - The use of automated fiber placement (AFP) to manufacture integrated CFRP stiffening structures leads to a conflict between structural requirements and process limitations in early design stages. In order to avoid costly design iterations, the presented analytical approach enables the computation of tool geometries that are at the limit of theoretical manufacturability. The model is able to determine the profile of manufacturable omega stiffeners with high accuracy. It is shown that the maximum manufacturable profile parameters depend non-linearly on the properties of the AFP system and the profile itself. This allows prioritization of the profile parameters for the efficient definition of omega stiffeners that should meet distinct structural property targets. The results show that current, non-optimized AFP systems already have the potential to manufacture omega stiffeners with sufficiently high stiffness values when taking into account current aerospace applications.

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KW - Automated fiber placement

KW - Composite Design

KW - Composite manufacturing

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