Assessment of the temperature distribution in deep rolling of hardened AISI 4140 steel

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Augusto M. Martins
  • Carlos A.A. Leal
  • Augusto F.V. Campidelli
  • Alexandre M. Abrão
  • Paulo C.M. Rodrigues
  • Frederico C. Magalhães
  • Berend Denkena
  • Kolja Meyer

External Research Organisations

  • Universidade Federal de Minas Gerais
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Details

Original languageEnglish
Pages (from-to)686-694
Number of pages9
JournalJournal of manufacturing processes
Volume73
Early online date1 Dec 2021
Publication statusPublished - Jan 2022

Abstract

Deep rolling consists of plastic deformation of the workpiece surface layer without material removal. Although deep rolling has been systematically investigated over the last decades, the role played by the temperature developed during the process has not been fully understood yet, especially owing to the presence of a white layer seldom found beneath the deep rolled surface. In this work, the workpiece temperature is measured when deep rolling hardened AISI 4140 steel employing two different approaches, both based on the implanted thermocouple method and wireless communication. The influence of deep rolling pressure, speed and feed and workpiece hardness (39 and 50 HRC) on the workpiece temperature is assessed and the temperature in the contact zone between ball and workpiece is determined. The findings indicate that the rolling parameters and workpiece hardness do not significantly affect the temperature beneath the surface. However, a thin white layer is observed when deep rolling using the highest pressure value (300 bar), thus suggesting that severe plastic deformation is the only phenomenon associated with its formation.

Keywords

    Deep rolling, Hardened AISI 4140 steel, Implanted thermocouple, Temperature, White layer

ASJC Scopus subject areas

Cite this

Assessment of the temperature distribution in deep rolling of hardened AISI 4140 steel. / Martins, Augusto M.; Leal, Carlos A.A.; Campidelli, Augusto F.V. et al.
In: Journal of manufacturing processes, Vol. 73, 01.2022, p. 686-694.

Research output: Contribution to journalArticleResearchpeer review

Martins, AM, Leal, CAA, Campidelli, AFV, Abrão, AM, Rodrigues, PCM, Magalhães, FC, Denkena, B & Meyer, K 2022, 'Assessment of the temperature distribution in deep rolling of hardened AISI 4140 steel', Journal of manufacturing processes, vol. 73, pp. 686-694. https://doi.org/10.1016/j.jmapro.2021.11.052
Martins, A. M., Leal, C. A. A., Campidelli, A. F. V., Abrão, A. M., Rodrigues, P. C. M., Magalhães, F. C., Denkena, B., & Meyer, K. (2022). Assessment of the temperature distribution in deep rolling of hardened AISI 4140 steel. Journal of manufacturing processes, 73, 686-694. https://doi.org/10.1016/j.jmapro.2021.11.052
Martins AM, Leal CAA, Campidelli AFV, Abrão AM, Rodrigues PCM, Magalhães FC et al. Assessment of the temperature distribution in deep rolling of hardened AISI 4140 steel. Journal of manufacturing processes. 2022 Jan;73:686-694. Epub 2021 Dec 1. doi: 10.1016/j.jmapro.2021.11.052
Martins, Augusto M. ; Leal, Carlos A.A. ; Campidelli, Augusto F.V. et al. / Assessment of the temperature distribution in deep rolling of hardened AISI 4140 steel. In: Journal of manufacturing processes. 2022 ; Vol. 73. pp. 686-694.
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abstract = "Deep rolling consists of plastic deformation of the workpiece surface layer without material removal. Although deep rolling has been systematically investigated over the last decades, the role played by the temperature developed during the process has not been fully understood yet, especially owing to the presence of a white layer seldom found beneath the deep rolled surface. In this work, the workpiece temperature is measured when deep rolling hardened AISI 4140 steel employing two different approaches, both based on the implanted thermocouple method and wireless communication. The influence of deep rolling pressure, speed and feed and workpiece hardness (39 and 50 HRC) on the workpiece temperature is assessed and the temperature in the contact zone between ball and workpiece is determined. The findings indicate that the rolling parameters and workpiece hardness do not significantly affect the temperature beneath the surface. However, a thin white layer is observed when deep rolling using the highest pressure value (300 bar), thus suggesting that severe plastic deformation is the only phenomenon associated with its formation.",
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