Assembly cell for the manufacturing of flexible solar modules in building integrated photovoltaics

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Sebastian Blankemeyer
  • Henning Schulte-Huxel
  • Wiebke Wirtz
  • Annika Raatz

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
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Details

Original languageEnglish
Pages (from-to)952-957
Number of pages6
JournalProcedia CIRP
Volume120
Publication statusPublished - 2023
Event56th CIRP International Conference on Manufacturing Systems, CIRP CMS 2023 - Cape Town, South Africa
Duration: 24 Oct 202326 Oct 2023

Abstract

The current use of photovoltaics is often limited to the utilization of roof surfaces or ground-mounted systems. In particular, building integrated photovoltaics (BIPV) have enormous potential to make energy production more sustainable, because the energy is generated where it is used. However, most of these modules either do not meet the aesthetic requirements of the architects as well as the building owner or are uneconomical, since visually appealing building-integrated PV modules cost several times more than standard modules. In this article, an approach for a (semi) automated assembly line that allows geometry- and material-flexible manufacturing of PV modules is presented. The challenges in automating the flexible manufacturing processes include mainly the handling of limp components and the complexity of geometry variability. Appropriate gripper systems are required to ensure safe and reliable handling of the components. A gripper developed in this article offers the ability to flexibly deposit solar strings. Preliminary tests show that 66% of all conducted trials meet the accuracy requirements.

Keywords

    flexible production cell, gripper developement, photovoltaic

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Assembly cell for the manufacturing of flexible solar modules in building integrated photovoltaics. / Blankemeyer, Sebastian; Schulte-Huxel, Henning; Wirtz, Wiebke et al.
In: Procedia CIRP, Vol. 120, 2023, p. 952-957.

Research output: Contribution to journalConference articleResearchpeer review

Blankemeyer S, Schulte-Huxel H, Wirtz W, Raatz A. Assembly cell for the manufacturing of flexible solar modules in building integrated photovoltaics. Procedia CIRP. 2023;120:952-957. doi: 10.1016/j.procir.2023.09.106
Blankemeyer, Sebastian ; Schulte-Huxel, Henning ; Wirtz, Wiebke et al. / Assembly cell for the manufacturing of flexible solar modules in building integrated photovoltaics. In: Procedia CIRP. 2023 ; Vol. 120. pp. 952-957.
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title = "Assembly cell for the manufacturing of flexible solar modules in building integrated photovoltaics",
abstract = "The current use of photovoltaics is often limited to the utilization of roof surfaces or ground-mounted systems. In particular, building integrated photovoltaics (BIPV) have enormous potential to make energy production more sustainable, because the energy is generated where it is used. However, most of these modules either do not meet the aesthetic requirements of the architects as well as the building owner or are uneconomical, since visually appealing building-integrated PV modules cost several times more than standard modules. In this article, an approach for a (semi) automated assembly line that allows geometry- and material-flexible manufacturing of PV modules is presented. The challenges in automating the flexible manufacturing processes include mainly the handling of limp components and the complexity of geometry variability. Appropriate gripper systems are required to ensure safe and reliable handling of the components. A gripper developed in this article offers the ability to flexibly deposit solar strings. Preliminary tests show that 66% of all conducted trials meet the accuracy requirements.",
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N1 - Funding Information: The results presented in this paper were obtained within the research project “Automated process chain for the flexible production of photovoltaic modules” (A3P). The authors would like to thank the Energy Research Centre of Lower Saxony (EFZN) for the financial and organizational support of this project as well as the state of Lower Saxony. In addition, the authors would also like to thank Tobias Mann and Philipp Leuchtenberger for their support in building the gripper and conducting the test series, Rolf Brendel for his contribution of conceptual work, Thomas Daschinger for preparing strings and solar cells and Jens Eilrich for his support in modelling the test system.

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