Analysis of additive manufactured polymer optical waveguides: Measurement and simulation of their waviness

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • C. Backhaus
  • G. A. Hoffmann
  • T. Reitberger
  • Y. Eiche
  • L. Overmeyer
  • J. Franke
  • N. Lindlein

External Research Organisations

  • Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU Erlangen-Nürnberg)
  • Max Planck Institute for the Science of Light
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Details

Original languageEnglish
Title of host publicationIntegrated Optics
Subtitle of host publicationDevices, Materials, and Technologies XXIV
EditorsSonia M. Garcia-Blanco, Pavel Cheben
PublisherSPIE
ISBN (electronic)9781510633292
Publication statusPublished - 25 Feb 2020
EventSPIE OPTO - San Francisco, United States
Duration: 1 Feb 20206 Feb 2020

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume11283
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

This paper analyzes an approach for additively manufacturing polymer optical waveguides. The production process includes flexographic printing of conditioning lines (5 μm height) on a substrate, which are used as guiding barriers in the subsequent printing of the optical core. The core is additively printed (up to 50 μm in height) with an aerosol jet printer, filling the gap between the conditioning lines. The conditioning lines do not only enhance the contact angle of the polymer, which results in a higher cross section of the waveguides, but also improve the straight edges of the printed waveguides. We show that the quality of the conditioning lines is directly correlated to the waviness of the waveguides. Consequently, the analyses of the waviness of the conditioning lines classifies the quality of the fabricated waveguides. However, the waviness of the waveguides can also be considered in optical simulations. In this paper we show how we derive a waveguide model with waviness by fitting a single sine function onto the topological data of the conditioning lines. With this model a variation of the waviness can easily be simulated and goals for fabrication can be set. With the simulations it is possible to verify that the measured waviness (period of 559.5 μm and an amplitude of 4.99 μm) does not affect the optical quality of the waveguides.

Keywords

    Additive manufacturing, Aerosol jet printing, Polymer optical waveguides, Waveguide simulation, Waviness

ASJC Scopus subject areas

Cite this

Analysis of additive manufactured polymer optical waveguides: Measurement and simulation of their waviness. / Backhaus, C.; Hoffmann, G. A.; Reitberger, T. et al.
Integrated Optics: Devices, Materials, and Technologies XXIV. ed. / Sonia M. Garcia-Blanco; Pavel Cheben. SPIE, 2020. 112831T (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 11283).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Backhaus, C, Hoffmann, GA, Reitberger, T, Eiche, Y, Overmeyer, L, Franke, J & Lindlein, N 2020, Analysis of additive manufactured polymer optical waveguides: Measurement and simulation of their waviness. in SM Garcia-Blanco & P Cheben (eds), Integrated Optics: Devices, Materials, and Technologies XXIV., 112831T, Proceedings of SPIE - The International Society for Optical Engineering, vol. 11283, SPIE, SPIE OPTO, San Francisco, California, United States, 1 Feb 2020. https://doi.org/10.1117/12.2543202
Backhaus, C., Hoffmann, G. A., Reitberger, T., Eiche, Y., Overmeyer, L., Franke, J., & Lindlein, N. (2020). Analysis of additive manufactured polymer optical waveguides: Measurement and simulation of their waviness. In S. M. Garcia-Blanco, & P. Cheben (Eds.), Integrated Optics: Devices, Materials, and Technologies XXIV Article 112831T (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 11283). SPIE. https://doi.org/10.1117/12.2543202
Backhaus C, Hoffmann GA, Reitberger T, Eiche Y, Overmeyer L, Franke J et al. Analysis of additive manufactured polymer optical waveguides: Measurement and simulation of their waviness. In Garcia-Blanco SM, Cheben P, editors, Integrated Optics: Devices, Materials, and Technologies XXIV. SPIE. 2020. 112831T. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2543202
Backhaus, C. ; Hoffmann, G. A. ; Reitberger, T. et al. / Analysis of additive manufactured polymer optical waveguides : Measurement and simulation of their waviness. Integrated Optics: Devices, Materials, and Technologies XXIV. editor / Sonia M. Garcia-Blanco ; Pavel Cheben. SPIE, 2020. (Proceedings of SPIE - The International Society for Optical Engineering).
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AB - This paper analyzes an approach for additively manufacturing polymer optical waveguides. The production process includes flexographic printing of conditioning lines (5 μm height) on a substrate, which are used as guiding barriers in the subsequent printing of the optical core. The core is additively printed (up to 50 μm in height) with an aerosol jet printer, filling the gap between the conditioning lines. The conditioning lines do not only enhance the contact angle of the polymer, which results in a higher cross section of the waveguides, but also improve the straight edges of the printed waveguides. We show that the quality of the conditioning lines is directly correlated to the waviness of the waveguides. Consequently, the analyses of the waviness of the conditioning lines classifies the quality of the fabricated waveguides. However, the waviness of the waveguides can also be considered in optical simulations. In this paper we show how we derive a waveguide model with waviness by fitting a single sine function onto the topological data of the conditioning lines. With this model a variation of the waviness can easily be simulated and goals for fabrication can be set. With the simulations it is possible to verify that the measured waviness (period of 559.5 μm and an amplitude of 4.99 μm) does not affect the optical quality of the waveguides.

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