An experimental and numerical investigation of different shear test configurations for sheet metal characterization

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Qing Yin
  • Benjamin Zillmann
  • Sebastian Suttner
  • Gregory Gerstein
  • Manfredi Biasutti
  • A. Erman Tekkaya
  • Martin F.X. Wagner
  • Marion Merklein
  • Mirko Schaper
  • Thorsten Halle
  • Alexander Brosius

Research Organisations

External Research Organisations

  • TU Dortmund University
  • Chemnitz University of Technology (CUT)
  • Friedrich-Alexander-Universität Erlangen-Nürnberg (FAU Erlangen-Nürnberg)
  • Paderborn University
  • Otto-von-Guericke University Magdeburg
  • Technische Universität Dresden
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Details

Original languageEnglish
Pages (from-to)1066-1074
Number of pages9
JournalInternational Journal of Solids and Structures
Volume51
Issue number5
Early online date10 Dec 2013
Publication statusPublished - 1 Mar 2014

Abstract

Simple shear tests are widely used for material characterization especially for sheet metals to achieve large deformations without plastic instability. This work describes three different shear tests for sheet metals in order to enhance the knowledge of the material behavior under shear conditions. The test setups are different in terms of the specimen geometry and the fixtures. A shear test setup as proposed by Miyauchi, according to the ASTM standard sample, as well as an in-plane torsion test are compared in this study. A detailed analysis of the experimental strain distribution measured by digital image correlation is discussed for each test. Finite element simulations are carried out to evaluate the effect of specimen geometries on the stress distributions in the shear zones. The experimental macroscopic flow stress vs. strain behavior shows no significant influence of the specimen geometry when similar strain measurements and evaluation schemes are used. Minor differences in terms of the stress distribution in the shear zone can be detected in the numerical results. This work attempts to give a unique overview and a detailed study of the most commonly used shear tests for sheet metal characterization. It also provides information on the applicability of each test for the observation of the material behavior under shear stress with a view to material modeling for finite element simulations.

Keywords

    Heterogeneity, Sheet metal, Simple shear

ASJC Scopus subject areas

Cite this

An experimental and numerical investigation of different shear test configurations for sheet metal characterization. / Yin, Qing; Zillmann, Benjamin; Suttner, Sebastian et al.
In: International Journal of Solids and Structures, Vol. 51, No. 5, 01.03.2014, p. 1066-1074.

Research output: Contribution to journalArticleResearchpeer review

Yin, Q, Zillmann, B, Suttner, S, Gerstein, G, Biasutti, M, Tekkaya, AE, Wagner, MFX, Merklein, M, Schaper, M, Halle, T & Brosius, A 2014, 'An experimental and numerical investigation of different shear test configurations for sheet metal characterization', International Journal of Solids and Structures, vol. 51, no. 5, pp. 1066-1074. https://doi.org/10.1016/j.ijsolstr.2013.12.006
Yin, Q., Zillmann, B., Suttner, S., Gerstein, G., Biasutti, M., Tekkaya, A. E., Wagner, M. F. X., Merklein, M., Schaper, M., Halle, T., & Brosius, A. (2014). An experimental and numerical investigation of different shear test configurations for sheet metal characterization. International Journal of Solids and Structures, 51(5), 1066-1074. https://doi.org/10.1016/j.ijsolstr.2013.12.006
Yin Q, Zillmann B, Suttner S, Gerstein G, Biasutti M, Tekkaya AE et al. An experimental and numerical investigation of different shear test configurations for sheet metal characterization. International Journal of Solids and Structures. 2014 Mar 1;51(5):1066-1074. Epub 2013 Dec 10. doi: 10.1016/j.ijsolstr.2013.12.006
Yin, Qing ; Zillmann, Benjamin ; Suttner, Sebastian et al. / An experimental and numerical investigation of different shear test configurations for sheet metal characterization. In: International Journal of Solids and Structures. 2014 ; Vol. 51, No. 5. pp. 1066-1074.
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abstract = "Simple shear tests are widely used for material characterization especially for sheet metals to achieve large deformations without plastic instability. This work describes three different shear tests for sheet metals in order to enhance the knowledge of the material behavior under shear conditions. The test setups are different in terms of the specimen geometry and the fixtures. A shear test setup as proposed by Miyauchi, according to the ASTM standard sample, as well as an in-plane torsion test are compared in this study. A detailed analysis of the experimental strain distribution measured by digital image correlation is discussed for each test. Finite element simulations are carried out to evaluate the effect of specimen geometries on the stress distributions in the shear zones. The experimental macroscopic flow stress vs. strain behavior shows no significant influence of the specimen geometry when similar strain measurements and evaluation schemes are used. Minor differences in terms of the stress distribution in the shear zone can be detected in the numerical results. This work attempts to give a unique overview and a detailed study of the most commonly used shear tests for sheet metal characterization. It also provides information on the applicability of each test for the observation of the material behavior under shear stress with a view to material modeling for finite element simulations.",
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AU - Yin, Qing

AU - Zillmann, Benjamin

AU - Suttner, Sebastian

AU - Gerstein, Gregory

AU - Biasutti, Manfredi

AU - Tekkaya, A. Erman

AU - Wagner, Martin F.X.

AU - Merklein, Marion

AU - Schaper, Mirko

AU - Halle, Thorsten

AU - Brosius, Alexander

N1 - Funding Information: The authors gratefully acknowledge funding by the German Research Foundation (Deutsche Forschungsgemeinschaft, DFG) through Project PAK 250. Copyright: Copyright 2014 Elsevier B.V., All rights reserved.

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N2 - Simple shear tests are widely used for material characterization especially for sheet metals to achieve large deformations without plastic instability. This work describes three different shear tests for sheet metals in order to enhance the knowledge of the material behavior under shear conditions. The test setups are different in terms of the specimen geometry and the fixtures. A shear test setup as proposed by Miyauchi, according to the ASTM standard sample, as well as an in-plane torsion test are compared in this study. A detailed analysis of the experimental strain distribution measured by digital image correlation is discussed for each test. Finite element simulations are carried out to evaluate the effect of specimen geometries on the stress distributions in the shear zones. The experimental macroscopic flow stress vs. strain behavior shows no significant influence of the specimen geometry when similar strain measurements and evaluation schemes are used. Minor differences in terms of the stress distribution in the shear zone can be detected in the numerical results. This work attempts to give a unique overview and a detailed study of the most commonly used shear tests for sheet metal characterization. It also provides information on the applicability of each test for the observation of the material behavior under shear stress with a view to material modeling for finite element simulations.

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