Aluminum-Based Mechanical and Electrical Laser Interconnection Process for Module Integration of Silicon Solar Cells

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Henning Schulte-Huxel
  • Robert Bock
  • Susanne Blankemeyer
  • Agnes Merkle
  • Rolf Brendel

Research Organisations

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
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Details

Original languageEnglish
Article number6118302
Pages (from-to)16-21
Number of pages6
JournalIEEE journal of photovoltaics
Volume2
Issue number1
Publication statusPublished - 29 Dec 2011

Abstract

In this paper, an interconnection method for the module integration of silicon solar cells by laser microwelding of the Al-metalized rear side of the solar cell to a metalized substrate is introduced. This laser microwelding process forms a direct mechanical and electrical connection between two Al-layers without the need for any soldering, conductive adhesives, or Ag-pastes. With a tensile tester, we measure tear-off stresses of up to 303kPa for our laser weld spots. Furthermore, carrier lifetime measurements show that no defects are induced into the Si-crystal by the laser process over a wide range of laser pulse energies and number of laser pulses. In order to demonstrate the applicability of this laser-based interconnection method, we present a proof-of-concept module consisting of five n-type back-junction back-contact solar cells with a conversion efficiency of 20.0%.

Keywords

    Al-metallization, back-contact solar cells, laser microwelding, lead-free, module-level interconnection, photovoltaic module

ASJC Scopus subject areas

Sustainable Development Goals

Cite this

Aluminum-Based Mechanical and Electrical Laser Interconnection Process for Module Integration of Silicon Solar Cells. / Schulte-Huxel, Henning; Bock, Robert; Blankemeyer, Susanne et al.
In: IEEE journal of photovoltaics, Vol. 2, No. 1, 6118302, 29.12.2011, p. 16-21.

Research output: Contribution to journalArticleResearchpeer review

Schulte-Huxel H, Bock R, Blankemeyer S, Merkle A, Brendel R. Aluminum-Based Mechanical and Electrical Laser Interconnection Process for Module Integration of Silicon Solar Cells. IEEE journal of photovoltaics. 2011 Dec 29;2(1):16-21. 6118302. doi: 10.1109/JPHOTOV.2011.2177072
Schulte-Huxel, Henning ; Bock, Robert ; Blankemeyer, Susanne et al. / Aluminum-Based Mechanical and Electrical Laser Interconnection Process for Module Integration of Silicon Solar Cells. In: IEEE journal of photovoltaics. 2011 ; Vol. 2, No. 1. pp. 16-21.
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