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Aeroelastic influence of blade-shaft coupling in a 1 1/2 stage axial compressor

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Original languageEnglish
Title of host publicationStructures and Dynamics
Subtitle of host publicationAerodynamics Excitation and Damping; Bearing and Seal Dynamics; Emerging Methods in Engineering Design, Analysis, and Additive Manufacturing
PublisherAmerican Society of Mechanical Engineers(ASME)
ISBN (electronic)9780791888025
Publication statusPublished - 28 Aug 2024
Event69th ASME Turbo Expo 2024: Turbomachinery Technical Conference and Exposition, GT 2024 - London, United Kingdom (UK)
Duration: 24 Jun 202428 Jun 2024

Publication series

NameProceedings of the ASME Turbo Expo
Volume10A

Abstract

During the design process of turbomachinery, it is often not possible to use aerodynamically optimal designs due to aeroelastic constraints. The design choices are limited by possible structural failure, which can be caused by high vibration amplitudes, for example due to self-excited vibrations (flutter) or forced response. In particular, the modal damping has an important impact on these phenomena. In the absence of frictional contacts, damping is mainly created by aerodynamics. In this paper, the influence of additional damping created by the rotor bearing on the total damping and on forced vibrations will be investigated. This influence becomes relevant when blade vibrations with nodal diameters 1 and -1 couple with the shaft vibrations. The coupling is caused by a structural dynamic interaction of these two components. To investigate the blade-shaft coupling, a simulation process is set up to best represent the physical effects during operation. This simulation process is essentially based on a full structural dynamic model of the blisk-shaft assembly and a harmonic balance CFD model to account for the aeroelastic effects. In addition, mistuning identification is performed based on an experimental modal analysis at standstill. All results are incorporated into a structural reduced order model that calculates the vibrational behavior of the blading. These results are compared to damping determined during operation using an acoustic excitation system and measured forced frequency responses. The numerical results agree well with the experimental results, i.e. within the measurement uncertainty, both with respect to the damping and the mistuned frequency responses. Furthermore, the blade-shaft coupling results in significant changes of the eigenfrequencies and damping. As a consequence, damping increases by up to twelve times when taking the coupling into account. This reduces amplitudes by a factor of nine for the mistuned blade responses. Consequently, higher structural safety factors can be achieved by taking the blade-shaft coupling into account so that the remaining potentials in the aerodynamic design could be better exploited.

Keywords

    Aeroelasticity, Compressor, Structural dynamics

ASJC Scopus subject areas

Cite this

Aeroelastic influence of blade-shaft coupling in a 1 1/2 stage axial compressor. / Maroldt, Niklas; Seume, Joerg R.
Structures and Dynamics : Aerodynamics Excitation and Damping; Bearing and Seal Dynamics; Emerging Methods in Engineering Design, Analysis, and Additive Manufacturing. American Society of Mechanical Engineers(ASME), 2024. V10AT21A005 (Proceedings of the ASME Turbo Expo; Vol. 10A).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Maroldt, N & Seume, JR 2024, Aeroelastic influence of blade-shaft coupling in a 1 1/2 stage axial compressor. in Structures and Dynamics : Aerodynamics Excitation and Damping; Bearing and Seal Dynamics; Emerging Methods in Engineering Design, Analysis, and Additive Manufacturing., V10AT21A005, Proceedings of the ASME Turbo Expo, vol. 10A, American Society of Mechanical Engineers(ASME), 69th ASME Turbo Expo 2024: Turbomachinery Technical Conference and Exposition, GT 2024, London, United Kingdom (UK), 24 Jun 2024. https://doi.org/10.1115/GT2024-124275
Maroldt, N., & Seume, J. R. (2024). Aeroelastic influence of blade-shaft coupling in a 1 1/2 stage axial compressor. In Structures and Dynamics : Aerodynamics Excitation and Damping; Bearing and Seal Dynamics; Emerging Methods in Engineering Design, Analysis, and Additive Manufacturing Article V10AT21A005 (Proceedings of the ASME Turbo Expo; Vol. 10A). American Society of Mechanical Engineers(ASME). https://doi.org/10.1115/GT2024-124275
Maroldt N, Seume JR. Aeroelastic influence of blade-shaft coupling in a 1 1/2 stage axial compressor. In Structures and Dynamics : Aerodynamics Excitation and Damping; Bearing and Seal Dynamics; Emerging Methods in Engineering Design, Analysis, and Additive Manufacturing. American Society of Mechanical Engineers(ASME). 2024. V10AT21A005. (Proceedings of the ASME Turbo Expo). doi: 10.1115/GT2024-124275
Maroldt, Niklas ; Seume, Joerg R. / Aeroelastic influence of blade-shaft coupling in a 1 1/2 stage axial compressor. Structures and Dynamics : Aerodynamics Excitation and Damping; Bearing and Seal Dynamics; Emerging Methods in Engineering Design, Analysis, and Additive Manufacturing. American Society of Mechanical Engineers(ASME), 2024. (Proceedings of the ASME Turbo Expo).
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abstract = "During the design process of turbomachinery, it is often not possible to use aerodynamically optimal designs due to aeroelastic constraints. The design choices are limited by possible structural failure, which can be caused by high vibration amplitudes, for example due to self-excited vibrations (flutter) or forced response. In particular, the modal damping has an important impact on these phenomena. In the absence of frictional contacts, damping is mainly created by aerodynamics. In this paper, the influence of additional damping created by the rotor bearing on the total damping and on forced vibrations will be investigated. This influence becomes relevant when blade vibrations with nodal diameters 1 and -1 couple with the shaft vibrations. The coupling is caused by a structural dynamic interaction of these two components. To investigate the blade-shaft coupling, a simulation process is set up to best represent the physical effects during operation. This simulation process is essentially based on a full structural dynamic model of the blisk-shaft assembly and a harmonic balance CFD model to account for the aeroelastic effects. In addition, mistuning identification is performed based on an experimental modal analysis at standstill. All results are incorporated into a structural reduced order model that calculates the vibrational behavior of the blading. These results are compared to damping determined during operation using an acoustic excitation system and measured forced frequency responses. The numerical results agree well with the experimental results, i.e. within the measurement uncertainty, both with respect to the damping and the mistuned frequency responses. Furthermore, the blade-shaft coupling results in significant changes of the eigenfrequencies and damping. As a consequence, damping increases by up to twelve times when taking the coupling into account. This reduces amplitudes by a factor of nine for the mistuned blade responses. Consequently, higher structural safety factors can be achieved by taking the blade-shaft coupling into account so that the remaining potentials in the aerodynamic design could be better exploited.",
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AU - Maroldt, Niklas

AU - Seume, Joerg R.

PY - 2024/8/28

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N2 - During the design process of turbomachinery, it is often not possible to use aerodynamically optimal designs due to aeroelastic constraints. The design choices are limited by possible structural failure, which can be caused by high vibration amplitudes, for example due to self-excited vibrations (flutter) or forced response. In particular, the modal damping has an important impact on these phenomena. In the absence of frictional contacts, damping is mainly created by aerodynamics. In this paper, the influence of additional damping created by the rotor bearing on the total damping and on forced vibrations will be investigated. This influence becomes relevant when blade vibrations with nodal diameters 1 and -1 couple with the shaft vibrations. The coupling is caused by a structural dynamic interaction of these two components. To investigate the blade-shaft coupling, a simulation process is set up to best represent the physical effects during operation. This simulation process is essentially based on a full structural dynamic model of the blisk-shaft assembly and a harmonic balance CFD model to account for the aeroelastic effects. In addition, mistuning identification is performed based on an experimental modal analysis at standstill. All results are incorporated into a structural reduced order model that calculates the vibrational behavior of the blading. These results are compared to damping determined during operation using an acoustic excitation system and measured forced frequency responses. The numerical results agree well with the experimental results, i.e. within the measurement uncertainty, both with respect to the damping and the mistuned frequency responses. Furthermore, the blade-shaft coupling results in significant changes of the eigenfrequencies and damping. As a consequence, damping increases by up to twelve times when taking the coupling into account. This reduces amplitudes by a factor of nine for the mistuned blade responses. Consequently, higher structural safety factors can be achieved by taking the blade-shaft coupling into account so that the remaining potentials in the aerodynamic design could be better exploited.

AB - During the design process of turbomachinery, it is often not possible to use aerodynamically optimal designs due to aeroelastic constraints. The design choices are limited by possible structural failure, which can be caused by high vibration amplitudes, for example due to self-excited vibrations (flutter) or forced response. In particular, the modal damping has an important impact on these phenomena. In the absence of frictional contacts, damping is mainly created by aerodynamics. In this paper, the influence of additional damping created by the rotor bearing on the total damping and on forced vibrations will be investigated. This influence becomes relevant when blade vibrations with nodal diameters 1 and -1 couple with the shaft vibrations. The coupling is caused by a structural dynamic interaction of these two components. To investigate the blade-shaft coupling, a simulation process is set up to best represent the physical effects during operation. This simulation process is essentially based on a full structural dynamic model of the blisk-shaft assembly and a harmonic balance CFD model to account for the aeroelastic effects. In addition, mistuning identification is performed based on an experimental modal analysis at standstill. All results are incorporated into a structural reduced order model that calculates the vibrational behavior of the blading. These results are compared to damping determined during operation using an acoustic excitation system and measured forced frequency responses. The numerical results agree well with the experimental results, i.e. within the measurement uncertainty, both with respect to the damping and the mistuned frequency responses. Furthermore, the blade-shaft coupling results in significant changes of the eigenfrequencies and damping. As a consequence, damping increases by up to twelve times when taking the coupling into account. This reduces amplitudes by a factor of nine for the mistuned blade responses. Consequently, higher structural safety factors can be achieved by taking the blade-shaft coupling into account so that the remaining potentials in the aerodynamic design could be better exploited.

KW - Aeroelasticity

KW - Compressor

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PB - American Society of Mechanical Engineers(ASME)

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Y2 - 24 June 2024 through 28 June 2024

ER -

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