Advances in powder bed based Additive Manufacturing of metal-glass-hybrid-components

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • Arvid Abel
  • Vurgun Sayilgan
  • Robert Bernhard
  • Jörg Hermsdorf
  • Stefan Kaierle
  • Ludger Overmeyer

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
View graph of relations

Details

Original languageEnglish
Pages (from-to)111-114
Number of pages4
JournalProcedia CIRP
Volume111
Early online date6 Sept 2022
Publication statusPublished - 2022
Event12th CIRP Conference on Photonic Technologies, LANE 2022 - Erlangen, Germany
Duration: 4 Sept 20228 Sept 2022

Abstract

As powder bed based additive manufacturing (AM) is gaining more traction in the research and industry, significant efforts are made to expand the capability of AM in combining different materials. Conventionally, multiple materials, sealants and processes are necessary in order to join metal and glasses in assemblies. The development of a single-step process for vacuum-tight and strong bonding between glass and metal could drastically reduce the part count and assembly cost. This paper investigates the feasibility of joining the iron-nickel-cobalt alloy Kovar with borosilicate glass. The powder bed fusion by laser beam is used to melt Kovar structures directly onto glass substrates. Suitable process parameter for an iron-silicon-oxide material-bonding layer of 3 µm thickness were developed using design of experiments. With an energy input of 333 J/mm3 for the initial layer and 60 J/mm3 for the bulk structure, tensile testing of the metal-glass-connection revealed bonding forces up to 0.5 MPa.

Keywords

    separated by semicolons, Type your keywords here

ASJC Scopus subject areas

Cite this

Advances in powder bed based Additive Manufacturing of metal-glass-hybrid-components. / Abel, Arvid; Sayilgan, Vurgun; Bernhard, Robert et al.
In: Procedia CIRP, Vol. 111, 2022, p. 111-114.

Research output: Contribution to journalConference articleResearchpeer review

Abel, A, Sayilgan, V, Bernhard, R, Hermsdorf, J, Kaierle, S & Overmeyer, L 2022, 'Advances in powder bed based Additive Manufacturing of metal-glass-hybrid-components', Procedia CIRP, vol. 111, pp. 111-114. https://doi.org/10.1016/j.procir.2022.08.066
Abel, A., Sayilgan, V., Bernhard, R., Hermsdorf, J., Kaierle, S., & Overmeyer, L. (2022). Advances in powder bed based Additive Manufacturing of metal-glass-hybrid-components. Procedia CIRP, 111, 111-114. https://doi.org/10.1016/j.procir.2022.08.066
Abel A, Sayilgan V, Bernhard R, Hermsdorf J, Kaierle S, Overmeyer L. Advances in powder bed based Additive Manufacturing of metal-glass-hybrid-components. Procedia CIRP. 2022;111:111-114. Epub 2022 Sept 6. doi: 10.1016/j.procir.2022.08.066
Abel, Arvid ; Sayilgan, Vurgun ; Bernhard, Robert et al. / Advances in powder bed based Additive Manufacturing of metal-glass-hybrid-components. In: Procedia CIRP. 2022 ; Vol. 111. pp. 111-114.
Download
@article{5c1cea9557604399b3629a9f27cd966a,
title = "Advances in powder bed based Additive Manufacturing of metal-glass-hybrid-components",
abstract = "As powder bed based additive manufacturing (AM) is gaining more traction in the research and industry, significant efforts are made to expand the capability of AM in combining different materials. Conventionally, multiple materials, sealants and processes are necessary in order to join metal and glasses in assemblies. The development of a single-step process for vacuum-tight and strong bonding between glass and metal could drastically reduce the part count and assembly cost. This paper investigates the feasibility of joining the iron-nickel-cobalt alloy Kovar with borosilicate glass. The powder bed fusion by laser beam is used to melt Kovar structures directly onto glass substrates. Suitable process parameter for an iron-silicon-oxide material-bonding layer of 3 µm thickness were developed using design of experiments. With an energy input of 333 J/mm3 for the initial layer and 60 J/mm3 for the bulk structure, tensile testing of the metal-glass-connection revealed bonding forces up to 0.5 MPa.",
keywords = "separated by semicolons, Type your keywords here",
author = "Arvid Abel and Vurgun Sayilgan and Robert Bernhard and J{\"o}rg Hermsdorf and Stefan Kaierle and Ludger Overmeyer",
year = "2022",
doi = "10.1016/j.procir.2022.08.066",
language = "English",
volume = "111",
pages = "111--114",
note = "12th CIRP Conference on Photonic Technologies, LANE 2022 ; Conference date: 04-09-2022 Through 08-09-2022",

}

Download

TY - JOUR

T1 - Advances in powder bed based Additive Manufacturing of metal-glass-hybrid-components

AU - Abel, Arvid

AU - Sayilgan, Vurgun

AU - Bernhard, Robert

AU - Hermsdorf, Jörg

AU - Kaierle, Stefan

AU - Overmeyer, Ludger

PY - 2022

Y1 - 2022

N2 - As powder bed based additive manufacturing (AM) is gaining more traction in the research and industry, significant efforts are made to expand the capability of AM in combining different materials. Conventionally, multiple materials, sealants and processes are necessary in order to join metal and glasses in assemblies. The development of a single-step process for vacuum-tight and strong bonding between glass and metal could drastically reduce the part count and assembly cost. This paper investigates the feasibility of joining the iron-nickel-cobalt alloy Kovar with borosilicate glass. The powder bed fusion by laser beam is used to melt Kovar structures directly onto glass substrates. Suitable process parameter for an iron-silicon-oxide material-bonding layer of 3 µm thickness were developed using design of experiments. With an energy input of 333 J/mm3 for the initial layer and 60 J/mm3 for the bulk structure, tensile testing of the metal-glass-connection revealed bonding forces up to 0.5 MPa.

AB - As powder bed based additive manufacturing (AM) is gaining more traction in the research and industry, significant efforts are made to expand the capability of AM in combining different materials. Conventionally, multiple materials, sealants and processes are necessary in order to join metal and glasses in assemblies. The development of a single-step process for vacuum-tight and strong bonding between glass and metal could drastically reduce the part count and assembly cost. This paper investigates the feasibility of joining the iron-nickel-cobalt alloy Kovar with borosilicate glass. The powder bed fusion by laser beam is used to melt Kovar structures directly onto glass substrates. Suitable process parameter for an iron-silicon-oxide material-bonding layer of 3 µm thickness were developed using design of experiments. With an energy input of 333 J/mm3 for the initial layer and 60 J/mm3 for the bulk structure, tensile testing of the metal-glass-connection revealed bonding forces up to 0.5 MPa.

KW - separated by semicolons

KW - Type your keywords here

UR - http://www.scopus.com/inward/record.url?scp=85141899826&partnerID=8YFLogxK

U2 - 10.1016/j.procir.2022.08.066

DO - 10.1016/j.procir.2022.08.066

M3 - Conference article

AN - SCOPUS:85141899826

VL - 111

SP - 111

EP - 114

JO - Procedia CIRP

JF - Procedia CIRP

SN - 2212-8271

T2 - 12th CIRP Conference on Photonic Technologies, LANE 2022

Y2 - 4 September 2022 through 8 September 2022

ER -