Additively manufactured cellular structures: Impact of microstructure and local strains on the monotonic and cyclic behavior under uniaxial and bending load

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External Research Organisations

  • Paderborn University
  • Direct Manufacturing Research Center (DMRC)
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Details

Original languageEnglish
Pages (from-to)1558-1564
Number of pages7
JournalJournal of Materials Processing Technology
Volume213
Issue number9
Publication statusPublished - 21 Mar 2013
Externally publishedYes

Abstract

In order to meet the demand for optimized light-weight parts, the development of load adapted structures has begun to play a key role in today's research. Promising candidates are complex cellular structures, which can be adapted to the loading conditions by use of Additive Manufacturing techniques. The current study addresses the mechanical behavior of open cellular structures produced by Selective Laser Melting. Samples of Ti-6Al-4V were processed, heat-treated and tested under monotonic and cyclic loading applying both uniaxial and bending loads. To reveal microstructure - mechanical property - relationships an in situ approach using electron back scatter diffraction and digital image correlation was applied. The results clarify the impact of a post-SLM heat treatment on the mechanical performance of cellular structures made from Ti-6Al-4V. Local strains determined by DIC reveal structure weaknesses already at low degrees of deformation and at an early stage of lifetime. The in situ approach helps in understanding the mechanical behavior and allows for local adaptation of the cell design in order to obtain improved load adapted structures.

Keywords

    Additive manufacturing (AM), Cellular structures, Digital image correlation (DIC), Microstructure, Selective laser melting (SLM)

ASJC Scopus subject areas

Cite this

Additively manufactured cellular structures: Impact of microstructure and local strains on the monotonic and cyclic behavior under uniaxial and bending load. / Brenne, F.; Niendorf, T.; Maier, H. J.
In: Journal of Materials Processing Technology, Vol. 213, No. 9, 21.03.2013, p. 1558-1564.

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Download

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T2 - Impact of microstructure and local strains on the monotonic and cyclic behavior under uniaxial and bending load

AU - Brenne, F.

AU - Niendorf, T.

AU - Maier, H. J.

N1 - Funding information: The authors would like to thank the Federal State of North Rhine-Westphalia and the industrial partners within the DMRC for financial support.

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Y1 - 2013/3/21

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AB - In order to meet the demand for optimized light-weight parts, the development of load adapted structures has begun to play a key role in today's research. Promising candidates are complex cellular structures, which can be adapted to the loading conditions by use of Additive Manufacturing techniques. The current study addresses the mechanical behavior of open cellular structures produced by Selective Laser Melting. Samples of Ti-6Al-4V were processed, heat-treated and tested under monotonic and cyclic loading applying both uniaxial and bending loads. To reveal microstructure - mechanical property - relationships an in situ approach using electron back scatter diffraction and digital image correlation was applied. The results clarify the impact of a post-SLM heat treatment on the mechanical performance of cellular structures made from Ti-6Al-4V. Local strains determined by DIC reveal structure weaknesses already at low degrees of deformation and at an early stage of lifetime. The in situ approach helps in understanding the mechanical behavior and allows for local adaptation of the cell design in order to obtain improved load adapted structures.

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KW - Cellular structures

KW - Digital image correlation (DIC)

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