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Additive manufacturing of LMD nozzles for multi-material processing

Research output: Contribution to journalConference articleResearchpeer review

Authors

  • R. Bernhard
  • P. Neef
  • T. Eismann
  • H. Wiche
  • S. Kaierle

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • Clausthaler Zentrum für Materialtechnik

Details

Original languageEnglish
Pages (from-to)336-340
Number of pages5
JournalProcedia CIRP
Volume94
Early online date15 Sept 2020
Publication statusPublished - 2020
Externally publishedYes
Event11th CIRP Conference on Photonic Technologies, LANE 2020 - Virtual, Online
Duration: 7 Sept 202010 Sept 2020

Abstract

Additive manufacturing of metals has become a leading technology for function-integrated and individualized components. Ongoing research leverages this technology from single-material parts to gradient compositions and multi-material combinations. Powder-based laser metal deposition is the preferred process for these novel applications because of the ability to add onto freeform surfaces and flexible material use. A crucial aspect of this powder-based process is material loss due to overspray. Furthermore, the shape and size of the powder stream must be altered depending on the intended use. For example, thin walls and fine details require a narrow powder focus whereas a larger focus can accelerate the manufacturing of volumes substantially. To address this challenge, novel 3D printable and replaceable nozzles are developed. Compared to common nozzle designs, this new approach enables quick changing of different sized nozzles and incorporates additively manufactured flow paths. Finally, the stream quality is visualized by Schlieren photography.

Keywords

    Additive manufacturing, Laser metal deposition, Nozzle design

ASJC Scopus subject areas

Cite this

Additive manufacturing of LMD nozzles for multi-material processing. / Bernhard, R.; Neef, P.; Eismann, T. et al.
In: Procedia CIRP, Vol. 94, 2020, p. 336-340.

Research output: Contribution to journalConference articleResearchpeer review

Bernhard, R, Neef, P, Eismann, T, Wiche, H, Hoff, C, Hermsdorf, J, Kaierle, S & Wesling, V 2020, 'Additive manufacturing of LMD nozzles for multi-material processing', Procedia CIRP, vol. 94, pp. 336-340. https://doi.org/10.1016/j.procir.2020.09.063
Bernhard, R., Neef, P., Eismann, T., Wiche, H., Hoff, C., Hermsdorf, J., Kaierle, S., & Wesling, V. (2020). Additive manufacturing of LMD nozzles for multi-material processing. Procedia CIRP, 94, 336-340. https://doi.org/10.1016/j.procir.2020.09.063
Bernhard R, Neef P, Eismann T, Wiche H, Hoff C, Hermsdorf J et al. Additive manufacturing of LMD nozzles for multi-material processing. Procedia CIRP. 2020;94:336-340. Epub 2020 Sept 15. doi: 10.1016/j.procir.2020.09.063
Bernhard, R. ; Neef, P. ; Eismann, T. et al. / Additive manufacturing of LMD nozzles for multi-material processing. In: Procedia CIRP. 2020 ; Vol. 94. pp. 336-340.
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abstract = "Additive manufacturing of metals has become a leading technology for function-integrated and individualized components. Ongoing research leverages this technology from single-material parts to gradient compositions and multi-material combinations. Powder-based laser metal deposition is the preferred process for these novel applications because of the ability to add onto freeform surfaces and flexible material use. A crucial aspect of this powder-based process is material loss due to overspray. Furthermore, the shape and size of the powder stream must be altered depending on the intended use. For example, thin walls and fine details require a narrow powder focus whereas a larger focus can accelerate the manufacturing of volumes substantially. To address this challenge, novel 3D printable and replaceable nozzles are developed. Compared to common nozzle designs, this new approach enables quick changing of different sized nozzles and incorporates additively manufactured flow paths. Finally, the stream quality is visualized by Schlieren photography.",
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AU - Bernhard, R.

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AU - Eismann, T.

AU - Wiche, H.

AU - Hoff, C.

AU - Hermsdorf, J.

AU - Kaierle, S.

AU - Wesling, V.

N1 - Funding Information: We thank the European Regional Development Fund (ERDF) and the Ministry for Science and Culture of Lower Saxony for the funding and support. Duration of implementation: 01.07.2018 – 30.06.2021 Project number: ZW6-8501 8048 (wGROTESK)

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N2 - Additive manufacturing of metals has become a leading technology for function-integrated and individualized components. Ongoing research leverages this technology from single-material parts to gradient compositions and multi-material combinations. Powder-based laser metal deposition is the preferred process for these novel applications because of the ability to add onto freeform surfaces and flexible material use. A crucial aspect of this powder-based process is material loss due to overspray. Furthermore, the shape and size of the powder stream must be altered depending on the intended use. For example, thin walls and fine details require a narrow powder focus whereas a larger focus can accelerate the manufacturing of volumes substantially. To address this challenge, novel 3D printable and replaceable nozzles are developed. Compared to common nozzle designs, this new approach enables quick changing of different sized nozzles and incorporates additively manufactured flow paths. Finally, the stream quality is visualized by Schlieren photography.

AB - Additive manufacturing of metals has become a leading technology for function-integrated and individualized components. Ongoing research leverages this technology from single-material parts to gradient compositions and multi-material combinations. Powder-based laser metal deposition is the preferred process for these novel applications because of the ability to add onto freeform surfaces and flexible material use. A crucial aspect of this powder-based process is material loss due to overspray. Furthermore, the shape and size of the powder stream must be altered depending on the intended use. For example, thin walls and fine details require a narrow powder focus whereas a larger focus can accelerate the manufacturing of volumes substantially. To address this challenge, novel 3D printable and replaceable nozzles are developed. Compared to common nozzle designs, this new approach enables quick changing of different sized nozzles and incorporates additively manufactured flow paths. Finally, the stream quality is visualized by Schlieren photography.

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