Additive Manufacturing of a Laser Heat Sink: Multiphysical Simulation for Thermal Material Requirement Derivation

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Julian Röttger
  • Tobias Grabe
  • Max Caspar Sundermeier
  • Fabian Kranert
  • Oktay Heizmann
  • Tobias Biermann
  • Arved Ziebehl
  • Peer-Phillip Ley
  • Alexander Gordon Wolf
  • Roland Johann Lachmayer

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • GROTESK – Additive Manufacturing of Optical, Thermal and Structural Components
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Details

Original languageEnglish
Title of host publicationInnovative Product Development by Additive Manufacturing 2021
Pages183-198
ISBN (electronic)978-3-031-05918-6
Publication statusPublished - 2022

Abstract

Heat dissipation inside diode-pumped Nd:YVO4 laser crystals requires an efficient cooling concept to reduce heat-induced stress and thus to avoid the mechanical destruction of the laser medium. Due to a high degree of design freedom, additive manufacturing of heat sinks offers great potentials to integrate cooling channels and sensors within a single component. These advantages are associated with a reduced choice of materials. The thermal and mechanical properties of the printing material have a significant impact on the emerging stress. For a suitable choice of printing material, temperatures and stress occurring in the application of the product are calculated using a multi-physical simulation model. By coupling optical, thermal and mechanical effects within a single simulation model, the mechanical stress in the laser crystal is investigated as a function of thermal material properties. Based on this information, thermal requirements are defined to ensure a non-destructive operation of a present laser application.

Cite this

Additive Manufacturing of a Laser Heat Sink: Multiphysical Simulation for Thermal Material Requirement Derivation. / Röttger, Julian; Grabe, Tobias; Sundermeier, Max Caspar et al.
Innovative Product Development by Additive Manufacturing 2021. 2022. p. 183-198.

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Röttger, J, Grabe, T, Sundermeier, MC, Kranert, F, Heizmann, O, Biermann, T, Ziebehl, A, Ley, P-P, Wolf, AG & Lachmayer, RJ 2022, Additive Manufacturing of a Laser Heat Sink: Multiphysical Simulation for Thermal Material Requirement Derivation. in Innovative Product Development by Additive Manufacturing 2021. pp. 183-198. https://doi.org/10.1007/978-3-031-05918-6_12
Röttger, J., Grabe, T., Sundermeier, M. C., Kranert, F., Heizmann, O., Biermann, T., Ziebehl, A., Ley, P.-P., Wolf, A. G., & Lachmayer, R. J. (2022). Additive Manufacturing of a Laser Heat Sink: Multiphysical Simulation for Thermal Material Requirement Derivation. In Innovative Product Development by Additive Manufacturing 2021 (pp. 183-198) https://doi.org/10.1007/978-3-031-05918-6_12
Röttger J, Grabe T, Sundermeier MC, Kranert F, Heizmann O, Biermann T et al. Additive Manufacturing of a Laser Heat Sink: Multiphysical Simulation for Thermal Material Requirement Derivation. In Innovative Product Development by Additive Manufacturing 2021. 2022. p. 183-198 Epub 2022 Nov 13. doi: 10.1007/978-3-031-05918-6_12
Röttger, Julian ; Grabe, Tobias ; Sundermeier, Max Caspar et al. / Additive Manufacturing of a Laser Heat Sink: Multiphysical Simulation for Thermal Material Requirement Derivation. Innovative Product Development by Additive Manufacturing 2021. 2022. pp. 183-198
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title = "Additive Manufacturing of a Laser Heat Sink: Multiphysical Simulation for Thermal Material Requirement Derivation",
abstract = "Heat dissipation inside diode-pumped Nd:YVO4 laser crystals requires an efficient cooling concept to reduce heat-induced stress and thus to avoid the mechanical destruction of the laser medium. Due to a high degree of design freedom, additive manufacturing of heat sinks offers great potentials to integrate cooling channels and sensors within a single component. These advantages are associated with a reduced choice of materials. The thermal and mechanical properties of the printing material have a significant impact on the emerging stress. For a suitable choice of printing material, temperatures and stress occurring in the application of the product are calculated using a multi-physical simulation model. By coupling optical, thermal and mechanical effects within a single simulation model, the mechanical stress in the laser crystal is investigated as a function of thermal material properties. Based on this information, thermal requirements are defined to ensure a non-destructive operation of a present laser application.",
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