A roughness model for the machining of biomedical ceramics by toric grinding pins

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Berend Denkena
  • Jens Köhler
  • Marijke Van der Meer
View graph of relations

Details

Original languageEnglish
Pages (from-to)22-33
Number of pages12
JournalCIRP Journal of Manufacturing Science and Technology
Volume6
Issue number1
Early online date18 Aug 2012
Publication statusPublished - 2013

Abstract

Applying bioceramics for complex-shaped endoprostheses promises to improve the implant durability significantly. High precision grinding and polishing processes for free-formed ceramic surfaces are therefore essential. The contact conditions for grinding with toric pins are focused to ensure a constant material removal along the tool path. Based on the geometrical intersection, it is possible to calculate the roughness. Furthermore, the grinding layer topography and the grinding kinematics are taken into account to predict the resulting roughness, which is verified by grinding experiments. The wear of machined ceramic pairings is therefore reduced by a factor of 30 compared to conventional cobalt-chrome-polyethylene pairings.

Keywords

    Biomedical ceramics, Five-axis machining, Modeling, Roughness prediction, Toric grinding pins

ASJC Scopus subject areas

Cite this

A roughness model for the machining of biomedical ceramics by toric grinding pins. / Denkena, Berend; Köhler, Jens; Van der Meer, Marijke.
In: CIRP Journal of Manufacturing Science and Technology, Vol. 6, No. 1, 2013, p. 22-33.

Research output: Contribution to journalArticleResearchpeer review

Denkena, B, Köhler, J & Van der Meer, M 2013, 'A roughness model for the machining of biomedical ceramics by toric grinding pins', CIRP Journal of Manufacturing Science and Technology, vol. 6, no. 1, pp. 22-33. https://doi.org/10.1016/j.cirpj.2012.07.002
Denkena, B., Köhler, J., & Van der Meer, M. (2013). A roughness model for the machining of biomedical ceramics by toric grinding pins. CIRP Journal of Manufacturing Science and Technology, 6(1), 22-33. https://doi.org/10.1016/j.cirpj.2012.07.002
Denkena B, Köhler J, Van der Meer M. A roughness model for the machining of biomedical ceramics by toric grinding pins. CIRP Journal of Manufacturing Science and Technology. 2013;6(1):22-33. Epub 2012 Aug 18. doi: 10.1016/j.cirpj.2012.07.002
Denkena, Berend ; Köhler, Jens ; Van der Meer, Marijke. / A roughness model for the machining of biomedical ceramics by toric grinding pins. In: CIRP Journal of Manufacturing Science and Technology. 2013 ; Vol. 6, No. 1. pp. 22-33.
Download
@article{ef3e5029573f42a9a32c0135b8e57bfe,
title = "A roughness model for the machining of biomedical ceramics by toric grinding pins",
abstract = "Applying bioceramics for complex-shaped endoprostheses promises to improve the implant durability significantly. High precision grinding and polishing processes for free-formed ceramic surfaces are therefore essential. The contact conditions for grinding with toric pins are focused to ensure a constant material removal along the tool path. Based on the geometrical intersection, it is possible to calculate the roughness. Furthermore, the grinding layer topography and the grinding kinematics are taken into account to predict the resulting roughness, which is verified by grinding experiments. The wear of machined ceramic pairings is therefore reduced by a factor of 30 compared to conventional cobalt-chrome-polyethylene pairings.",
keywords = "Biomedical ceramics, Five-axis machining, Modeling, Roughness prediction, Toric grinding pins",
author = "Berend Denkena and Jens K{\"o}hler and {Van der Meer}, Marijke",
note = "Funding information: This research is supported by the German Research Foundation (DFG) within the frame of the Collaborative Research Center CRC 599 “Sustainable Bioresorbable and Permanent Implants of Metallic and Ceramic Materials”. We appreciate the cooperation with our project partners from the Laboratory for Biomechanics and Biomaterials of the Medical University of Hannover.",
year = "2013",
doi = "10.1016/j.cirpj.2012.07.002",
language = "English",
volume = "6",
pages = "22--33",
number = "1",

}

Download

TY - JOUR

T1 - A roughness model for the machining of biomedical ceramics by toric grinding pins

AU - Denkena, Berend

AU - Köhler, Jens

AU - Van der Meer, Marijke

N1 - Funding information: This research is supported by the German Research Foundation (DFG) within the frame of the Collaborative Research Center CRC 599 “Sustainable Bioresorbable and Permanent Implants of Metallic and Ceramic Materials”. We appreciate the cooperation with our project partners from the Laboratory for Biomechanics and Biomaterials of the Medical University of Hannover.

PY - 2013

Y1 - 2013

N2 - Applying bioceramics for complex-shaped endoprostheses promises to improve the implant durability significantly. High precision grinding and polishing processes for free-formed ceramic surfaces are therefore essential. The contact conditions for grinding with toric pins are focused to ensure a constant material removal along the tool path. Based on the geometrical intersection, it is possible to calculate the roughness. Furthermore, the grinding layer topography and the grinding kinematics are taken into account to predict the resulting roughness, which is verified by grinding experiments. The wear of machined ceramic pairings is therefore reduced by a factor of 30 compared to conventional cobalt-chrome-polyethylene pairings.

AB - Applying bioceramics for complex-shaped endoprostheses promises to improve the implant durability significantly. High precision grinding and polishing processes for free-formed ceramic surfaces are therefore essential. The contact conditions for grinding with toric pins are focused to ensure a constant material removal along the tool path. Based on the geometrical intersection, it is possible to calculate the roughness. Furthermore, the grinding layer topography and the grinding kinematics are taken into account to predict the resulting roughness, which is verified by grinding experiments. The wear of machined ceramic pairings is therefore reduced by a factor of 30 compared to conventional cobalt-chrome-polyethylene pairings.

KW - Biomedical ceramics

KW - Five-axis machining

KW - Modeling

KW - Roughness prediction

KW - Toric grinding pins

UR - http://www.scopus.com/inward/record.url?scp=84871709686&partnerID=8YFLogxK

U2 - 10.1016/j.cirpj.2012.07.002

DO - 10.1016/j.cirpj.2012.07.002

M3 - Article

AN - SCOPUS:84871709686

VL - 6

SP - 22

EP - 33

JO - CIRP Journal of Manufacturing Science and Technology

JF - CIRP Journal of Manufacturing Science and Technology

SN - 1755-5817

IS - 1

ER -