A model-based approach for monitoring of shape deviations in peripheral milling

Research output: Contribution to journalArticleResearchpeer review

Authors

  • M. Krüger
  • B. Denkena
View graph of relations

Details

Original languageEnglish
Pages (from-to)2537-2550
Number of pages14
JournalInternational Journal of Advanced Manufacturing Technology
Volume67
Issue number9-12
Publication statusPublished - 15 Jan 2013

Abstract

This paper presents a model-based approach for monitoring of shape deviations for milling operations. In order to detect occurring shape deviations of the machined work-piece during the milling process, different kinds of process models are presented and discussed for their application on manufacturing quality monitoring. Thereby, a model-based system was presented for the monitoring of shape deviations based on measured cutting forces. For the transformation of cutting forces into shape deviations, a tool deflection model and material removal model were designed and applied to a monitoring system. The presented model-based monitoring approach delivers accurate quality information, like geometric shape deviations, which can be monitored against geometric tolerances, providing a quality monitoring of manufacturing processes. The reconstruction of shape deviations from measured cutting forces is verified experimentally by comparing measured and reconstructed shape contours.

Keywords

    Milling process, Process monitoring, Shape deviations, Tool deflection

ASJC Scopus subject areas

Cite this

A model-based approach for monitoring of shape deviations in peripheral milling. / Krüger, M.; Denkena, B.
In: International Journal of Advanced Manufacturing Technology, Vol. 67, No. 9-12, 15.01.2013, p. 2537-2550.

Research output: Contribution to journalArticleResearchpeer review

Download
@article{f74df71acf614b0bbeac9ca01d2a67b8,
title = "A model-based approach for monitoring of shape deviations in peripheral milling",
abstract = "This paper presents a model-based approach for monitoring of shape deviations for milling operations. In order to detect occurring shape deviations of the machined work-piece during the milling process, different kinds of process models are presented and discussed for their application on manufacturing quality monitoring. Thereby, a model-based system was presented for the monitoring of shape deviations based on measured cutting forces. For the transformation of cutting forces into shape deviations, a tool deflection model and material removal model were designed and applied to a monitoring system. The presented model-based monitoring approach delivers accurate quality information, like geometric shape deviations, which can be monitored against geometric tolerances, providing a quality monitoring of manufacturing processes. The reconstruction of shape deviations from measured cutting forces is verified experimentally by comparing measured and reconstructed shape contours.",
keywords = "Milling process, Process monitoring, Shape deviations, Tool deflection",
author = "M. Kr{\"u}ger and B. Denkena",
year = "2013",
month = jan,
day = "15",
doi = "10.1007/s00170-012-4672-4",
language = "English",
volume = "67",
pages = "2537--2550",
journal = "International Journal of Advanced Manufacturing Technology",
issn = "0268-3768",
publisher = "Springer London",
number = "9-12",

}

Download

TY - JOUR

T1 - A model-based approach for monitoring of shape deviations in peripheral milling

AU - Krüger, M.

AU - Denkena, B.

PY - 2013/1/15

Y1 - 2013/1/15

N2 - This paper presents a model-based approach for monitoring of shape deviations for milling operations. In order to detect occurring shape deviations of the machined work-piece during the milling process, different kinds of process models are presented and discussed for their application on manufacturing quality monitoring. Thereby, a model-based system was presented for the monitoring of shape deviations based on measured cutting forces. For the transformation of cutting forces into shape deviations, a tool deflection model and material removal model were designed and applied to a monitoring system. The presented model-based monitoring approach delivers accurate quality information, like geometric shape deviations, which can be monitored against geometric tolerances, providing a quality monitoring of manufacturing processes. The reconstruction of shape deviations from measured cutting forces is verified experimentally by comparing measured and reconstructed shape contours.

AB - This paper presents a model-based approach for monitoring of shape deviations for milling operations. In order to detect occurring shape deviations of the machined work-piece during the milling process, different kinds of process models are presented and discussed for their application on manufacturing quality monitoring. Thereby, a model-based system was presented for the monitoring of shape deviations based on measured cutting forces. For the transformation of cutting forces into shape deviations, a tool deflection model and material removal model were designed and applied to a monitoring system. The presented model-based monitoring approach delivers accurate quality information, like geometric shape deviations, which can be monitored against geometric tolerances, providing a quality monitoring of manufacturing processes. The reconstruction of shape deviations from measured cutting forces is verified experimentally by comparing measured and reconstructed shape contours.

KW - Milling process

KW - Process monitoring

KW - Shape deviations

KW - Tool deflection

UR - http://www.scopus.com/inward/record.url?scp=84891492393&partnerID=8YFLogxK

U2 - 10.1007/s00170-012-4672-4

DO - 10.1007/s00170-012-4672-4

M3 - Article

AN - SCOPUS:84891492393

VL - 67

SP - 2537

EP - 2550

JO - International Journal of Advanced Manufacturing Technology

JF - International Journal of Advanced Manufacturing Technology

SN - 0268-3768

IS - 9-12

ER -