A FEM-based virtual test-rig for hybrid metal-composites clinching joints

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Translated title of the contributionEntwicklung eines virtuellen Prüfstands für hybride Clinchverbindungen aus Faser-Kunststoff/Metall-Verbunden auf Basis der Finite-Elemente-Methode (FEM)
Original languageEnglish
Pages (from-to)973-986
Number of pages14
JournalMaterialwissenschaft und Werkstofftechnik
Volume50
Issue number8
Early online date31 Jul 2019
Publication statusPublished - 7 Aug 2019

Abstract

A 3D FEM-based virtual test-rig tool for the hybrid metal-composites clinching technology is developed and built in the commercial finite element software Abaqus. The proposed tool consists of two modules: a module to simulate the hybrid clinching process and another to predict the strength of the clinched joints. At first, experimental results concerning the hybrid metal-composites (EN AW-5754-PA6GF30) clinching are presented. Then, the developed virtual tool is described in detail outlining the constitutive models implemented for the hybrid pairing sheets as well as illustrating the proposed FE numerical procedures. Later, the developed tool is applied to the hybrid pairing EN AW-5754-PA6GF30. In comparison to the conducted experiments, the simulation results obtained show the applicability and accuracy of the developed virtual testing tool.

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A FEM-based virtual test-rig for hybrid metal-composites clinching joints. / Dean, Aamir; Rolfes, Raimund; Grbic, Nenad et al.
In: Materialwissenschaft und Werkstofftechnik, Vol. 50, No. 8, 07.08.2019, p. 973-986.

Research output: Contribution to journalArticleResearchpeer review

Dean A, Rolfes R, Grbic N, Hübner S, Behrens BA. A FEM-based virtual test-rig for hybrid metal-composites clinching joints. Materialwissenschaft und Werkstofftechnik. 2019 Aug 7;50(8):973-986. Epub 2019 Jul 31. doi: 10.1002/mawe.201800198
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title = "A FEM-based virtual test-rig for hybrid metal-composites clinching joints",
abstract = "A 3D FEM-based virtual test-rig tool for the hybrid metal-composites clinching technology is developed and built in the commercial finite element software Abaqus. The proposed tool consists of two modules: a module to simulate the hybrid clinching process and another to predict the strength of the clinched joints. At first, experimental results concerning the hybrid metal-composites (EN AW-5754-PA6GF30) clinching are presented. Then, the developed virtual tool is described in detail outlining the constitutive models implemented for the hybrid pairing sheets as well as illustrating the proposed FE numerical procedures. Later, the developed tool is applied to the hybrid pairing EN AW-5754-PA6GF30. In comparison to the conducted experiments, the simulation results obtained show the applicability and accuracy of the developed virtual testing tool.",
keywords = "composites, finite element method (FEM), hybrid clinching, Metal, multi-material design, virtual testing",
author = "Aamir Dean and Raimund Rolfes and Nenad Grbic and Sven H{\"u}bner and Bernd-Arno Behrens",
note = "Funding information: The authors gratefully acknowledge the financial support of the German Research Foundation (DFG) in the course of the priority program 1640 joining by plastic deformation (SPP 1640) with contracts No. RO 706/6-3 and BE 1691/158-3. Many thanks and gratitude goes to Jose Reinoso, Eelco Jansen, and Benedikt Daum for the helpful comments and discussions.",
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AU - Grbic, Nenad

AU - Hübner, Sven

AU - Behrens, Bernd-Arno

N1 - Funding information: The authors gratefully acknowledge the financial support of the German Research Foundation (DFG) in the course of the priority program 1640 joining by plastic deformation (SPP 1640) with contracts No. RO 706/6-3 and BE 1691/158-3. Many thanks and gratitude goes to Jose Reinoso, Eelco Jansen, and Benedikt Daum for the helpful comments and discussions.

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N2 - A 3D FEM-based virtual test-rig tool for the hybrid metal-composites clinching technology is developed and built in the commercial finite element software Abaqus. The proposed tool consists of two modules: a module to simulate the hybrid clinching process and another to predict the strength of the clinched joints. At first, experimental results concerning the hybrid metal-composites (EN AW-5754-PA6GF30) clinching are presented. Then, the developed virtual tool is described in detail outlining the constitutive models implemented for the hybrid pairing sheets as well as illustrating the proposed FE numerical procedures. Later, the developed tool is applied to the hybrid pairing EN AW-5754-PA6GF30. In comparison to the conducted experiments, the simulation results obtained show the applicability and accuracy of the developed virtual testing tool.

AB - A 3D FEM-based virtual test-rig tool for the hybrid metal-composites clinching technology is developed and built in the commercial finite element software Abaqus. The proposed tool consists of two modules: a module to simulate the hybrid clinching process and another to predict the strength of the clinched joints. At first, experimental results concerning the hybrid metal-composites (EN AW-5754-PA6GF30) clinching are presented. Then, the developed virtual tool is described in detail outlining the constitutive models implemented for the hybrid pairing sheets as well as illustrating the proposed FE numerical procedures. Later, the developed tool is applied to the hybrid pairing EN AW-5754-PA6GF30. In comparison to the conducted experiments, the simulation results obtained show the applicability and accuracy of the developed virtual testing tool.

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