A Detailed Chemical Model for the Diffusion of Phosphorus into the Silicon Wafer during POCl3Diffusion

Research output: Contribution to journalArticleResearchpeer review

Authors

  • Philip Jager
  • Verena Mertens
  • Ulrike Baumann
  • Thorsten Dullweber

External Research Organisations

  • Institute for Solar Energy Research (ISFH)
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Details

Original languageEnglish
Article number9279311
Pages (from-to)50-57
Number of pages8
JournalIEEE journal of photovoltaics
Volume11
Issue number1
Early online date3 Dec 2020
Publication statusPublished - Jan 2021
Externally publishedYes

Abstract

The POCl3 diffusion is the main technology to form the p-n junction of industrial silicon solar cells. However, the diffusion mechanism of phosphorus (P) into the silicon wafer is not fully understood. In this article, we study the P diffusion mechanism during drive-in by systematically varying the drive-in time in the oxygen (O2) atmosphere and subsequently in nitrogen (N2). When increasing the drive-in time in O2 from 0 to 120 min, the sheet resistance Rsheet stays constant at 485±30sq. Hence, we demonstrate for the first time that the phosphorus diffusion can be completely suppressed in the O2 atmosphere. When adding a drive-in in the N2 atmosphere directly after the drive-in in O2, we find that the SiO2 thickness dSiO2,O2 changes from initially 2 to 10 nm after O2 drive-in to an equilibrium SiO2 thickness dSiO2,eq of 4.7 nm after N2 drive-in. We prove for the first time that if dSiO2,O2 > dSiO2,eq, no P diffuses into the silicon wafer even in the N2 atmosphere. Only if dSiO2,O2 < dSiO2,eq, phosphorus diffuses into the silicon wafer in the N2 atmosphere. We propose a detailed chemical model to explain our experimental results, which assumes that the diffusion of Si from the wafer through the SiO2 interface toward the PSG plays a key role. In this model, P can only diffuse into the Si wafer if P2O5 in the PSG is reduced by the Si from the wafer to P and SiO2.

Keywords

    Diffusion profile, emitter saturation current density, in situ oxidation, phosphorus diffusion, phosphosilicate glass, SiOgrowth

ASJC Scopus subject areas

Cite this

A Detailed Chemical Model for the Diffusion of Phosphorus into the Silicon Wafer during POCl3Diffusion. / Jager, Philip; Mertens, Verena; Baumann, Ulrike et al.
In: IEEE journal of photovoltaics, Vol. 11, No. 1, 9279311, 01.2021, p. 50-57.

Research output: Contribution to journalArticleResearchpeer review

Jager P, Mertens V, Baumann U, Dullweber T. A Detailed Chemical Model for the Diffusion of Phosphorus into the Silicon Wafer during POCl3Diffusion. IEEE journal of photovoltaics. 2021 Jan;11(1):50-57. 9279311. Epub 2020 Dec 3. doi: 10.1109/JPHOTOV.2020.3038331
Jager, Philip ; Mertens, Verena ; Baumann, Ulrike et al. / A Detailed Chemical Model for the Diffusion of Phosphorus into the Silicon Wafer during POCl3Diffusion. In: IEEE journal of photovoltaics. 2021 ; Vol. 11, No. 1. pp. 50-57.
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abstract = "The POCl3 diffusion is the main technology to form the p-n junction of industrial silicon solar cells. However, the diffusion mechanism of phosphorus (P) into the silicon wafer is not fully understood. In this article, we study the P diffusion mechanism during drive-in by systematically varying the drive-in time in the oxygen (O2) atmosphere and subsequently in nitrogen (N2). When increasing the drive-in time in O2 from 0 to 120 min, the sheet resistance Rsheet stays constant at 485±30sq. Hence, we demonstrate for the first time that the phosphorus diffusion can be completely suppressed in the O2 atmosphere. When adding a drive-in in the N2 atmosphere directly after the drive-in in O2, we find that the SiO2 thickness dSiO2,O2 changes from initially 2 to 10 nm after O2 drive-in to an equilibrium SiO2 thickness dSiO2,eq of 4.7 nm after N2 drive-in. We prove for the first time that if dSiO2,O2 > dSiO2,eq, no P diffuses into the silicon wafer even in the N2 atmosphere. Only if dSiO2,O2 < dSiO2,eq, phosphorus diffuses into the silicon wafer in the N2 atmosphere. We propose a detailed chemical model to explain our experimental results, which assumes that the diffusion of Si from the wafer through the SiO2 interface toward the PSG plays a key role. In this model, P can only diffuse into the Si wafer if P2O5 in the PSG is reduced by the Si from the wafer to P and SiO2. ",
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T1 - A Detailed Chemical Model for the Diffusion of Phosphorus into the Silicon Wafer during POCl3Diffusion

AU - Jager, Philip

AU - Mertens, Verena

AU - Baumann, Ulrike

AU - Dullweber, Thorsten

N1 - Funding information: Manuscript received September 11, 2020; revised November 4, 2020; accepted November 4, 2020. Date of publication December 3, 2020; date of current version December 21, 2020. This work was supported by the German State of Lower Saxony and the German Federal Ministry for Economic Affairs and Energy (BMWi) within the research project “GENESIS” under Contract 0324274B. (Corresponding author: Philip Jäger.) The authors are with the Institute for Solar Energy Research GmbH, 31860 Emmerthal, Germany (e-mail: jaeger@isfh.de; mertens@isfh.de; bau-mann@isfh.de; dullweber@isfh.de).

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N2 - The POCl3 diffusion is the main technology to form the p-n junction of industrial silicon solar cells. However, the diffusion mechanism of phosphorus (P) into the silicon wafer is not fully understood. In this article, we study the P diffusion mechanism during drive-in by systematically varying the drive-in time in the oxygen (O2) atmosphere and subsequently in nitrogen (N2). When increasing the drive-in time in O2 from 0 to 120 min, the sheet resistance Rsheet stays constant at 485±30sq. Hence, we demonstrate for the first time that the phosphorus diffusion can be completely suppressed in the O2 atmosphere. When adding a drive-in in the N2 atmosphere directly after the drive-in in O2, we find that the SiO2 thickness dSiO2,O2 changes from initially 2 to 10 nm after O2 drive-in to an equilibrium SiO2 thickness dSiO2,eq of 4.7 nm after N2 drive-in. We prove for the first time that if dSiO2,O2 > dSiO2,eq, no P diffuses into the silicon wafer even in the N2 atmosphere. Only if dSiO2,O2 < dSiO2,eq, phosphorus diffuses into the silicon wafer in the N2 atmosphere. We propose a detailed chemical model to explain our experimental results, which assumes that the diffusion of Si from the wafer through the SiO2 interface toward the PSG plays a key role. In this model, P can only diffuse into the Si wafer if P2O5 in the PSG is reduced by the Si from the wafer to P and SiO2.

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KW - emitter saturation current density

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KW - phosphosilicate glass

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