A computational framework for the interplay between delamination and wrinkling in functionally graded thermal barrier coatings

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  • Universidad de Sevilla
  • IMT School for Advanced Studies Lucca
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Original languageEnglish
Pages (from-to)82-95
Number of pages14
JournalComputational materials science
Volume116
Publication statusPublished - 9 Oct 2015

Abstract

Stiff films bonded to compliant substrates are used in a wide range of technological applications and especially in thermal barrier coatings (TBC). Thin films can be made of Functionally Graded Materials (FGMs) with a heterogeneous composition that usually range from a metallic to a ceramic phase. Aiming at investigating the phenomenon of delamination of thin FGM layers from compressed elastic substrates, a fully 3D nonlinear computational framework combining nonlinear fracture mechanics based on a novel interface element formulation for large displacements and a solid shell finite element to model the thin film is proposed. A comprehensive numerical analysis of delamination in TBCs is carried out, paying a special attention to the interplay between fracture and wrinkling instabilities. Results of the computations are also compared with benchmark 2D semi-analytical results, showing good accuracy of the proposed method that can be applied to general 3D configurations that are difficult to address by semi-analytical approaches.

Keywords

    Functionally Graded Materials, Nonlinear finite element method, Nonlinear fracture mechanics, Thin films, Wrinkling instability

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A computational framework for the interplay between delamination and wrinkling in functionally graded thermal barrier coatings. / Reinoso, J.; Paggi, M.; Rolfes, R.
In: Computational materials science, Vol. 116, 09.10.2015, p. 82-95.

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