3D-printed, low-cost, lightweight optomechanics for a compact, low-power solid-state amplifier system

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Authors

  • Fabian Kranert
  • Jana Budde
  • Philipp Neef
  • Robert Bernhard
  • Marius Lammers
  • Katharina Rettschlag
  • Tobias Grabe
  • Andreas Wienke
  • Jörg Neumann
  • Henning Wiche
  • Volker Wesling
  • Henning Ahlers
  • Roland Lachmayer
  • DIetmar Kracht

External Research Organisations

  • Laser Zentrum Hannover e.V. (LZH)
  • Clausthaler Zentrum für Materialtechnik
  • University of Applied Sciences and Arts Hannover (HsH)
View graph of relations

Details

Original languageEnglish
Title of host publicationComponents and Packaging for Laser Systems VI
EditorsAlexei L. Glebov, Paul O. Leisher
Place of PublicationBellingham
PublisherSPIE
Number of pages13
ISBN (electronic)9781510632851
Publication statusPublished - 21 Feb 2020
EventComponents and Packaging for Laser Systems VI 2020 - San Francisco, United States
Duration: 3 Feb 20205 Feb 2020

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume11261
ISSN (Print)0277-786X
ISSN (electronic)1996-756X

Abstract

The use of additive manufacturing methods in research and industry has led to the possibility of designing more compact, light and low-cost assemblies. In the field of laser development, new opportunities resulting from additive manufacturing have rarely been considered so far. We present a compact, lightweight solid-state amplifier system for low-power applications where the optomechanical components are manufactured completely additive via Fused Filament Fabrication (FFF). The amplifier system is based on a Nd:YVO4-crystal pumped with an external, fiber-coupled diode at a wavelength of 808nm and a maximum output power of 3 W. The seed source is a Nd:YVO4-crystal based solid-state laser with an emission wavelength of 1064 nm. The commercial optical components, such as lenses and crystal, are firmly imprinted via FFF in the optomechanics and thus secured against misalignment. Additionally, sensor technology for temperature measurement is implemented into the devices. The use of FFF, in which the components are printed from polymers, results in a lightweight yet stable construction. We have shown, that optical components can be imprinted without adding mechanical stress. To increase the mechanical and thermal robustness of the system different types of polymers as well as post process treatments are tested and the use of Laser Metal Deposition for this application is investigated. The thermal stability of the printed structures is evaluated to determine the maximum power level of the system without damaging the polymer-optomechanics. Furthermore, output power, optical-to-optical efficiency, beam pointing, and beam shape are measured for several on-and off-switching processes as well as long-term operation.

Keywords

    3D-printed optomechanics, Additive manufacturing, Compact and lightweight optomechanics, Packaging and mounting of optical components, Solid-state amplifier

ASJC Scopus subject areas

Cite this

3D-printed, low-cost, lightweight optomechanics for a compact, low-power solid-state amplifier system. / Kranert, Fabian; Budde, Jana; Neef, Philipp et al.
Components and Packaging for Laser Systems VI. ed. / Alexei L. Glebov; Paul O. Leisher. Bellingham: SPIE, 2020. 1126105 (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 11261).

Research output: Chapter in book/report/conference proceedingConference contributionResearchpeer review

Kranert, F, Budde, J, Neef, P, Bernhard, R, Lammers, M, Rettschlag, K, Grabe, T, Wienke, A, Neumann, J, Wiche, H, Wesling, V, Ahlers, H, Lachmayer, R & Kracht, DI 2020, 3D-printed, low-cost, lightweight optomechanics for a compact, low-power solid-state amplifier system. in AL Glebov & PO Leisher (eds), Components and Packaging for Laser Systems VI., 1126105, Proceedings of SPIE - The International Society for Optical Engineering, vol. 11261, SPIE, Bellingham, Components and Packaging for Laser Systems VI 2020, San Francisco, United States, 3 Feb 2020. https://doi.org/10.1117/12.2544268
Kranert, F., Budde, J., Neef, P., Bernhard, R., Lammers, M., Rettschlag, K., Grabe, T., Wienke, A., Neumann, J., Wiche, H., Wesling, V., Ahlers, H., Lachmayer, R., & Kracht, DI. (2020). 3D-printed, low-cost, lightweight optomechanics for a compact, low-power solid-state amplifier system. In A. L. Glebov, & P. O. Leisher (Eds.), Components and Packaging for Laser Systems VI Article 1126105 (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 11261). SPIE. https://doi.org/10.1117/12.2544268
Kranert F, Budde J, Neef P, Bernhard R, Lammers M, Rettschlag K et al. 3D-printed, low-cost, lightweight optomechanics for a compact, low-power solid-state amplifier system. In Glebov AL, Leisher PO, editors, Components and Packaging for Laser Systems VI. Bellingham: SPIE. 2020. 1126105. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2544268
Kranert, Fabian ; Budde, Jana ; Neef, Philipp et al. / 3D-printed, low-cost, lightweight optomechanics for a compact, low-power solid-state amplifier system. Components and Packaging for Laser Systems VI. editor / Alexei L. Glebov ; Paul O. Leisher. Bellingham : SPIE, 2020. (Proceedings of SPIE - The International Society for Optical Engineering).
Download
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abstract = "The use of additive manufacturing methods in research and industry has led to the possibility of designing more compact, light and low-cost assemblies. In the field of laser development, new opportunities resulting from additive manufacturing have rarely been considered so far. We present a compact, lightweight solid-state amplifier system for low-power applications where the optomechanical components are manufactured completely additive via Fused Filament Fabrication (FFF). The amplifier system is based on a Nd:YVO4-crystal pumped with an external, fiber-coupled diode at a wavelength of 808nm and a maximum output power of 3 W. The seed source is a Nd:YVO4-crystal based solid-state laser with an emission wavelength of 1064 nm. The commercial optical components, such as lenses and crystal, are firmly imprinted via FFF in the optomechanics and thus secured against misalignment. Additionally, sensor technology for temperature measurement is implemented into the devices. The use of FFF, in which the components are printed from polymers, results in a lightweight yet stable construction. We have shown, that optical components can be imprinted without adding mechanical stress. To increase the mechanical and thermal robustness of the system different types of polymers as well as post process treatments are tested and the use of Laser Metal Deposition for this application is investigated. The thermal stability of the printed structures is evaluated to determine the maximum power level of the system without damaging the polymer-optomechanics. Furthermore, output power, optical-to-optical efficiency, beam pointing, and beam shape are measured for several on-and off-switching processes as well as long-term operation.",
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N2 - The use of additive manufacturing methods in research and industry has led to the possibility of designing more compact, light and low-cost assemblies. In the field of laser development, new opportunities resulting from additive manufacturing have rarely been considered so far. We present a compact, lightweight solid-state amplifier system for low-power applications where the optomechanical components are manufactured completely additive via Fused Filament Fabrication (FFF). The amplifier system is based on a Nd:YVO4-crystal pumped with an external, fiber-coupled diode at a wavelength of 808nm and a maximum output power of 3 W. The seed source is a Nd:YVO4-crystal based solid-state laser with an emission wavelength of 1064 nm. The commercial optical components, such as lenses and crystal, are firmly imprinted via FFF in the optomechanics and thus secured against misalignment. Additionally, sensor technology for temperature measurement is implemented into the devices. The use of FFF, in which the components are printed from polymers, results in a lightweight yet stable construction. We have shown, that optical components can be imprinted without adding mechanical stress. To increase the mechanical and thermal robustness of the system different types of polymers as well as post process treatments are tested and the use of Laser Metal Deposition for this application is investigated. The thermal stability of the printed structures is evaluated to determine the maximum power level of the system without damaging the polymer-optomechanics. Furthermore, output power, optical-to-optical efficiency, beam pointing, and beam shape are measured for several on-and off-switching processes as well as long-term operation.

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