Tribologische Untersuchungen zur Entstehung von White Etching Cracks (WECs)

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Florian Pape
  • Jan Torben Terwey
  • Sebastian Wiesker
  • Stefan Averbeck
  • Christian Muhmann
  • Dieter Lipinsky
  • Heinrich F. Arlinghaus
  • Eberhard Kerscher
  • Bernd Sauer
  • Gerhard Poll

Externe Organisationen

  • Technische Universität Kaiserslautern
  • Westfälische Wilhelms-Universität Münster (WWU)
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Details

Titel in ÜbersetzungTribological research on the development of White Etching Cracks (WECs)
OriginalspracheDeutsch
Seiten (von - bis)341-352
Seitenumfang12
FachzeitschriftForschung im Ingenieurwesen/Engineering Research
Jahrgang82
Ausgabenummer4
Frühes Online-Datum27 Sept. 2018
PublikationsstatusVeröffentlicht - 1 Dez. 2018

Abstract

The aim of the presented research activities was to identify mechanical, thermal, and chemical factors possibly linked to the formation of WECs (White Etching Cracks). By means of a systematic variation of various influencing parameters, the significance of each of those was investigated. It is hoped that, once the parameters promoting WECs have been identified, the physical and chemical mechanisms responsible for WEC can be thoroughly understood in the near future. This would allow to prevent costly premature bearing failures, e. g. given in wind turbines. Four research centers in Kaiserslautern, Münster and Hannover (Institute of Machine Elements, Gears and Transmissions (MEGT), Technische Universität Kaiserslautern, Materials Testing Group (AWP), Technische Universität Kaiserslautern, Institute of Physics, Westfälische Wilhelms-Universität Münster, and Institute for Machine Design and Tribology (IMKT), Leibniz University Hannover) provide their expertise and laboratory facilities for this purpose. At IMKT full bearing investigations with cylindrical roller thrust bearings and model tests with a special ring-roller-ring tribometer were performed under varied test conditions. In a theoretical work package, the stresses induced to the bearing surface were simulated. At “Physikalisches Institut” in Münster surfaces of the bearing washers (and rolling elements) were analysed applying Time-of-Flight secondary ion mass spectrometry (ToF-SIMS) to determine the actual respective chemical composition of the tribofilms. At MEGT component tests were carried out on a three-axis dynamic test rig with radially loaded cylindrical roller bearings. The internal bearing dynamics and, above all, the associated distribution of frictional energy were analysed by means of multi-body simulation. The AWP concentrated on synthesized multi-axial dynamic stresses aimed at mirroring the stresses in a rolling contact apllied on laboratory test specimens to investigate crack initiation and growth in depth.

ASJC Scopus Sachgebiete

Zitieren

Tribologische Untersuchungen zur Entstehung von White Etching Cracks (WECs). / Pape, Florian; Terwey, Jan Torben; Wiesker, Sebastian et al.
in: Forschung im Ingenieurwesen/Engineering Research, Jahrgang 82, Nr. 4, 01.12.2018, S. 341-352.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Pape F, Terwey JT, Wiesker S, Averbeck S, Muhmann C, Lipinsky D et al. Tribologische Untersuchungen zur Entstehung von White Etching Cracks (WECs). Forschung im Ingenieurwesen/Engineering Research. 2018 Dez 1;82(4):341-352. Epub 2018 Sep 27. doi: 10.1007/s10010-018-0289-6, 10.1007/s10010-018-0289-6
Pape, Florian ; Terwey, Jan Torben ; Wiesker, Sebastian et al. / Tribologische Untersuchungen zur Entstehung von White Etching Cracks (WECs). in: Forschung im Ingenieurwesen/Engineering Research. 2018 ; Jahrgang 82, Nr. 4. S. 341-352.
Download
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abstract = "The aim of the presented research activities was to identify mechanical, thermal, and chemical factors possibly linked to the formation of WECs (White Etching Cracks). By means of a systematic variation of various influencing parameters, the significance of each of those was investigated. It is hoped that, once the parameters promoting WECs have been identified, the physical and chemical mechanisms responsible for WEC can be thoroughly understood in the near future. This would allow to prevent costly premature bearing failures, e. g. given in wind turbines. Four research centers in Kaiserslautern, M{\"u}nster and Hannover (Institute of Machine Elements, Gears and Transmissions (MEGT), Technische Universit{\"a}t Kaiserslautern, Materials Testing Group (AWP), Technische Universit{\"a}t Kaiserslautern, Institute of Physics, Westf{\"a}lische Wilhelms-Universit{\"a}t M{\"u}nster, and Institute for Machine Design and Tribology (IMKT), Leibniz University Hannover) provide their expertise and laboratory facilities for this purpose. At IMKT full bearing investigations with cylindrical roller thrust bearings and model tests with a special ring-roller-ring tribometer were performed under varied test conditions. In a theoretical work package, the stresses induced to the bearing surface were simulated. At “Physikalisches Institut” in M{\"u}nster surfaces of the bearing washers (and rolling elements) were analysed applying Time-of-Flight secondary ion mass spectrometry (ToF-SIMS) to determine the actual respective chemical composition of the tribofilms. At MEGT component tests were carried out on a three-axis dynamic test rig with radially loaded cylindrical roller bearings. The internal bearing dynamics and, above all, the associated distribution of frictional energy were analysed by means of multi-body simulation. The AWP concentrated on synthesized multi-axial dynamic stresses aimed at mirroring the stresses in a rolling contact apllied on laboratory test specimens to investigate crack initiation and growth in depth.",
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AU - Pape, Florian

AU - Terwey, Jan Torben

AU - Wiesker, Sebastian

AU - Averbeck, Stefan

AU - Muhmann, Christian

AU - Lipinsky, Dieter

AU - Arlinghaus, Heinrich F.

AU - Kerscher, Eberhard

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AU - Poll, Gerhard

N1 - Funding Information: Acknowledgements This work was sponsored in part by the DFG (German Research Center) within the research program “Influence of stress states in rolling bearings on White Etching Cracks” (DFG-SA898/13-1, DFG-PO675/9-1, DFG-KE1426/6-1). Publisher Copyright: © 2018, Springer-Verlag GmbH Deutschland, ein Teil von Springer Nature. Copyright: Copyright 2018 Elsevier B.V., All rights reserved.

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N2 - The aim of the presented research activities was to identify mechanical, thermal, and chemical factors possibly linked to the formation of WECs (White Etching Cracks). By means of a systematic variation of various influencing parameters, the significance of each of those was investigated. It is hoped that, once the parameters promoting WECs have been identified, the physical and chemical mechanisms responsible for WEC can be thoroughly understood in the near future. This would allow to prevent costly premature bearing failures, e. g. given in wind turbines. Four research centers in Kaiserslautern, Münster and Hannover (Institute of Machine Elements, Gears and Transmissions (MEGT), Technische Universität Kaiserslautern, Materials Testing Group (AWP), Technische Universität Kaiserslautern, Institute of Physics, Westfälische Wilhelms-Universität Münster, and Institute for Machine Design and Tribology (IMKT), Leibniz University Hannover) provide their expertise and laboratory facilities for this purpose. At IMKT full bearing investigations with cylindrical roller thrust bearings and model tests with a special ring-roller-ring tribometer were performed under varied test conditions. In a theoretical work package, the stresses induced to the bearing surface were simulated. At “Physikalisches Institut” in Münster surfaces of the bearing washers (and rolling elements) were analysed applying Time-of-Flight secondary ion mass spectrometry (ToF-SIMS) to determine the actual respective chemical composition of the tribofilms. At MEGT component tests were carried out on a three-axis dynamic test rig with radially loaded cylindrical roller bearings. The internal bearing dynamics and, above all, the associated distribution of frictional energy were analysed by means of multi-body simulation. The AWP concentrated on synthesized multi-axial dynamic stresses aimed at mirroring the stresses in a rolling contact apllied on laboratory test specimens to investigate crack initiation and growth in depth.

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