Tool deflection compensation by drive signal-based force reconstruction and process control

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Autorschaft

  • Berend Denkena
  • Benjamin Bergmann
  • Dennis Stoppel
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Details

OriginalspracheEnglisch
Seiten (von - bis)571-575
Seitenumfang5
FachzeitschriftProcedia CIRP
Jahrgang104
Frühes Online-Datum26 Nov. 2021
PublikationsstatusVeröffentlicht - 2021
Veranstaltung54th CIRP Conference on Manufacturing Systems (CMS 2021) - Patras, Griechenland
Dauer: 22 Sept. 202124 Sept. 2021
Konferenznummer: 54

Abstract

Tool deflection is a major cause for shape deviations in milling. Therefore, an approach is presented to compensate tool deflection based on the drive signals of a milling center. First, a real-time capable model is implemented to reconstruct static process forces by using the drive signals of a machine tool. To calculate the actual deflection, the forces are combined with a stiffness model of the tool. Finally, a controller is designed to minimize shape deviation of the workpiece. Based on experimental milling investigations it is shown that tool deflection can be significantly reduced.

ASJC Scopus Sachgebiete

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Tool deflection compensation by drive signal-based force reconstruction and process control. / Denkena, Berend; Bergmann, Benjamin; Stoppel, Dennis.
in: Procedia CIRP, Jahrgang 104, 2021, S. 571-575.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Denkena B, Bergmann B, Stoppel D. Tool deflection compensation by drive signal-based force reconstruction and process control. Procedia CIRP. 2021;104:571-575. Epub 2021 Nov 26. doi: 10.1016/j.procir.2021.11.096
Denkena, Berend ; Bergmann, Benjamin ; Stoppel, Dennis. / Tool deflection compensation by drive signal-based force reconstruction and process control. in: Procedia CIRP. 2021 ; Jahrgang 104. S. 571-575.
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AU - Stoppel, Dennis

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N2 - Tool deflection is a major cause for shape deviations in milling. Therefore, an approach is presented to compensate tool deflection based on the drive signals of a milling center. First, a real-time capable model is implemented to reconstruct static process forces by using the drive signals of a machine tool. To calculate the actual deflection, the forces are combined with a stiffness model of the tool. Finally, a controller is designed to minimize shape deviation of the workpiece. Based on experimental milling investigations it is shown that tool deflection can be significantly reduced.

AB - Tool deflection is a major cause for shape deviations in milling. Therefore, an approach is presented to compensate tool deflection based on the drive signals of a milling center. First, a real-time capable model is implemented to reconstruct static process forces by using the drive signals of a machine tool. To calculate the actual deflection, the forces are combined with a stiffness model of the tool. Finally, a controller is designed to minimize shape deviation of the workpiece. Based on experimental milling investigations it is shown that tool deflection can be significantly reduced.

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