Tolerance Analysis and Design Optimization of Additively Manufactured Mechanical Structure for a Raman Spectrometer System

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OriginalspracheEnglisch
Titel des SammelwerksOptical Measurement Systems for Industrial Inspection XIII
Herausgeber/-innenPeter Lehmann
Herausgeber (Verlag)SPIE
Band12618
ISBN (elektronisch)9781510664456
PublikationsstatusVeröffentlicht - 15 Aug. 2023
VeranstaltungOptical Measurement Systems for Industrial Inspection XIII 2023 - Munich, Deutschland
Dauer: 26 Juni 202330 Juni 2023

Publikationsreihe

NameProceedings of SPIE - The International Society for Optical Engineering
Band12618
ISSN (Print)0277-786X
ISSN (elektronisch)1996-756X

Abstract

Additive Manufacturing (AM) to produce parts of optical systems is gaining popularity due to design flexibility and functional integration. However, one of the significant challenges in the field of AM for optical systems is the limited manufacturing accuracy compared to traditional manufacturing methods. This causes an increase in manufacturing and assembly errors, which affects the fit and function of the produced parts and therefore the performance of the optical system. This work aims to reduce the negative impact of manufacturing and assembly errors on optical performance, as exemplified in practice by additively manufacturing housings and lens mounts for a Raman spectroscopy system. For this, the simulated optical system of a Raman spectrometer is used to perform the optical tolerance analysis, such as identifying critical components and sensitivity analysis. The Manufacturability of additive manufacturing is then evaluated by measuring printed standard specimens. According to optical and mechanical tolerance analysis, design and manufacturing problems can be found. Then the structure is optimized using the design flexibility provided by additive manufacturing, and accumulated errors from assembly and manufacturing are reduced by minimizing the number of installed components. Measuring the intensity of the Raman signal revealed that the improved design reduced the accumulated errors in the mechanical structure. In addition, the signal-to-noise ratio is significantly enhanced by 265 % compared to the non-optimized design. Hence, this design optimization based on tolerance analysis is an effective methodology for enhancing the performance of additively manufactured optical systems from the perspective of AM technology development in optical domain.

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Tolerance Analysis and Design Optimization of Additively Manufactured Mechanical Structure for a Raman Spectrometer System. / Xia, Panpan; Grabe, Tobias; Biermann, Tobias et al.
Optical Measurement Systems for Industrial Inspection XIII. Hrsg. / Peter Lehmann. Band 12618 SPIE, 2023. 126181N (Proceedings of SPIE - The International Society for Optical Engineering; Band 12618).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Xia, P, Grabe, T, Biermann, T, Ziebehl, A, Teves, S & Lachmayer, R 2023, Tolerance Analysis and Design Optimization of Additively Manufactured Mechanical Structure for a Raman Spectrometer System. in P Lehmann (Hrsg.), Optical Measurement Systems for Industrial Inspection XIII. Bd. 12618, 126181N, Proceedings of SPIE - The International Society for Optical Engineering, Bd. 12618, SPIE, Optical Measurement Systems for Industrial Inspection XIII 2023, Munich, Deutschland, 26 Juni 2023. https://doi.org/10.1117/12.2673436
Xia, P., Grabe, T., Biermann, T., Ziebehl, A., Teves, S., & Lachmayer, R. (2023). Tolerance Analysis and Design Optimization of Additively Manufactured Mechanical Structure for a Raman Spectrometer System. In P. Lehmann (Hrsg.), Optical Measurement Systems for Industrial Inspection XIII (Band 12618). Artikel 126181N (Proceedings of SPIE - The International Society for Optical Engineering; Band 12618). SPIE. https://doi.org/10.1117/12.2673436
Xia P, Grabe T, Biermann T, Ziebehl A, Teves S, Lachmayer R. Tolerance Analysis and Design Optimization of Additively Manufactured Mechanical Structure for a Raman Spectrometer System. in Lehmann P, Hrsg., Optical Measurement Systems for Industrial Inspection XIII. Band 12618. SPIE. 2023. 126181N. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2673436
Xia, Panpan ; Grabe, Tobias ; Biermann, Tobias et al. / Tolerance Analysis and Design Optimization of Additively Manufactured Mechanical Structure for a Raman Spectrometer System. Optical Measurement Systems for Industrial Inspection XIII. Hrsg. / Peter Lehmann. Band 12618 SPIE, 2023. (Proceedings of SPIE - The International Society for Optical Engineering).
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