Thermomechanical Processing of Friction Welded Steel-Aluminum Billets to Improve Joining Zone Properties

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autoren

  • Bernd Arno Behrens
  • Robert Goldstein
  • David Guisbert
  • Deniz Duran

Externe Organisationen

  • Fluxtrol Inc.
  • QA Metallurgical Services, LLC
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des SammelwerksThermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications
Herausgeber/-innenRobert Goldstein, D. Scott Mackenzie, Lesley Frame, Lynn Ferguson, Dave Guisbert
Herausgeber (Verlag)ASM International
Seiten208-217
Seitenumfang10
ISBN (elektronisch)9781510869011
PublikationsstatusVeröffentlicht - 2018
VeranstaltungThermal Processing in Motion 2018 - Including the 4th International Conference on Heat Treatment and Surface Engineering in Automotive Applications - Spartanburg, USA / Vereinigte Staaten
Dauer: 5 Juni 20187 Juni 2018

Publikationsreihe

NameThermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications

Abstract

Bi-material machine components are fabricated usually by joining two individual components which are already given their near-final or final form. These are then put into operation either directly or upon a finishing process. Contrary to that, researchers of the Collaborative Research Centre "CRC 1153 Tailored Forming" arc investigating novel process chains, in which different materials are joined in the first step and then subjected to further processing, i.e., forming, machining and heat treatment. By this means, the joining zone properties, which are adversely affected due to the joining process, can be treated and improved via thermomechanical processing during forming. On the other hand, process-specific challenges arise especially for workpieces consisting of dissimilar materials, i.e., steel and aluminum. In order to obtain a favorable flow behavior of the materials in the vicinity of the joining zone, a near step-function temperature distribution in the bi-material billet is desirable. Induction heating is viewed as the most promising method to be used for this purpose. At the Heat Treat 2017 conferences, a paper was presented which discussed the strategy for thermomechanical processing and the modeling of the first concept for the induction heating process [1]. The current study builds on the previous paper and presents the modeling of the forming process along with the analysis of the first prototype samples formed using the technology. A metallurgical evaluation of the joining zone properties of the prototype components after thermomechanical processing will be presented. Additional considerations will be given on how to further improve the process and move towards a production capable process.

ASJC Scopus Sachgebiete

Zitieren

Thermomechanical Processing of Friction Welded Steel-Aluminum Billets to Improve Joining Zone Properties. / Behrens, Bernd Arno; Goldstein, Robert; Guisbert, David et al.
Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications. Hrsg. / Robert Goldstein; D. Scott Mackenzie; Lesley Frame; Lynn Ferguson; Dave Guisbert. ASM International, 2018. S. 208-217 (Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Behrens, BA, Goldstein, R, Guisbert, D & Duran, D 2018, Thermomechanical Processing of Friction Welded Steel-Aluminum Billets to Improve Joining Zone Properties. in R Goldstein, DS Mackenzie, L Frame, L Ferguson & D Guisbert (Hrsg.), Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications. Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications, ASM International, S. 208-217, Thermal Processing in Motion 2018 - Including the 4th International Conference on Heat Treatment and Surface Engineering in Automotive Applications, Spartanburg, USA / Vereinigte Staaten, 5 Juni 2018. <https://fluxtrol.com/inc/pdf/Duran-IFUM-Fluxtrol_TPIM_Conference.pdf>
Behrens, B. A., Goldstein, R., Guisbert, D., & Duran, D. (2018). Thermomechanical Processing of Friction Welded Steel-Aluminum Billets to Improve Joining Zone Properties. In R. Goldstein, D. S. Mackenzie, L. Frame, L. Ferguson, & D. Guisbert (Hrsg.), Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications (S. 208-217). (Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications). ASM International. https://fluxtrol.com/inc/pdf/Duran-IFUM-Fluxtrol_TPIM_Conference.pdf
Behrens BA, Goldstein R, Guisbert D, Duran D. Thermomechanical Processing of Friction Welded Steel-Aluminum Billets to Improve Joining Zone Properties. in Goldstein R, Mackenzie DS, Frame L, Ferguson L, Guisbert D, Hrsg., Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications. ASM International. 2018. S. 208-217. (Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications).
Behrens, Bernd Arno ; Goldstein, Robert ; Guisbert, David et al. / Thermomechanical Processing of Friction Welded Steel-Aluminum Billets to Improve Joining Zone Properties. Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications. Hrsg. / Robert Goldstein ; D. Scott Mackenzie ; Lesley Frame ; Lynn Ferguson ; Dave Guisbert. ASM International, 2018. S. 208-217 (Thermal Processing in Motion 2018 - Including the International Conference on Heat Treatment and Surface Engineering in Automotive Applications).
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title = "Thermomechanical Processing of Friction Welded Steel-Aluminum Billets to Improve Joining Zone Properties",
abstract = "Bi-material machine components are fabricated usually by joining two individual components which are already given their near-final or final form. These are then put into operation either directly or upon a finishing process. Contrary to that, researchers of the Collaborative Research Centre {"}CRC 1153 Tailored Forming{"} arc investigating novel process chains, in which different materials are joined in the first step and then subjected to further processing, i.e., forming, machining and heat treatment. By this means, the joining zone properties, which are adversely affected due to the joining process, can be treated and improved via thermomechanical processing during forming. On the other hand, process-specific challenges arise especially for workpieces consisting of dissimilar materials, i.e., steel and aluminum. In order to obtain a favorable flow behavior of the materials in the vicinity of the joining zone, a near step-function temperature distribution in the bi-material billet is desirable. Induction heating is viewed as the most promising method to be used for this purpose. At the Heat Treat 2017 conferences, a paper was presented which discussed the strategy for thermomechanical processing and the modeling of the first concept for the induction heating process [1]. The current study builds on the previous paper and presents the modeling of the forming process along with the analysis of the first prototype samples formed using the technology. A metallurgical evaluation of the joining zone properties of the prototype components after thermomechanical processing will be presented. Additional considerations will be given on how to further improve the process and move towards a production capable process.",
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AB - Bi-material machine components are fabricated usually by joining two individual components which are already given their near-final or final form. These are then put into operation either directly or upon a finishing process. Contrary to that, researchers of the Collaborative Research Centre "CRC 1153 Tailored Forming" arc investigating novel process chains, in which different materials are joined in the first step and then subjected to further processing, i.e., forming, machining and heat treatment. By this means, the joining zone properties, which are adversely affected due to the joining process, can be treated and improved via thermomechanical processing during forming. On the other hand, process-specific challenges arise especially for workpieces consisting of dissimilar materials, i.e., steel and aluminum. In order to obtain a favorable flow behavior of the materials in the vicinity of the joining zone, a near step-function temperature distribution in the bi-material billet is desirable. Induction heating is viewed as the most promising method to be used for this purpose. At the Heat Treat 2017 conferences, a paper was presented which discussed the strategy for thermomechanical processing and the modeling of the first concept for the induction heating process [1]. The current study builds on the previous paper and presents the modeling of the forming process along with the analysis of the first prototype samples formed using the technology. A metallurgical evaluation of the joining zone properties of the prototype components after thermomechanical processing will be presented. Additional considerations will be given on how to further improve the process and move towards a production capable process.

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