Thermal Properties of Intermetallic Phases at the Interface of Aluminum–Copper Compound Castings

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

Organisationseinheiten

Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Aufsatznummer1701027
FachzeitschriftAdvanced Engineering Materials
Jahrgang20
Ausgabenummer6
Frühes Online-Datum5 März 2018
PublikationsstatusVeröffentlicht - 21 Juni 2018

Abstract

High-pressure die compound casting relies on high bond quality, and high thermal contact conductance at the interface is a key issue in the context of cast advanced cooling components, such as lightweight heat sinks for desktop and portable computers. The current study aims at enhancing the thermal contact between a copper insert piece and an AlSi9Cu3(Fe) cast alloy by developing suitable Zn-based coatings, which are used to establish a firm metallurgical bond between the solid insert and the cast alloy during high-pressure die-casting. It is demonstrated by microstructural analyses that various phases form at the interfaces in the casting process. As the thermal conductivities of these phases have not been available, these are determined individually using a thermoflash device. The SEM investigations indicate that mainly ternary phases of the type AlxCuyZnz emerge in the bonding zone, as the high casting temperatures promote the diffusion of aluminum atoms into the coating. Interestingly, an alloy containing 50 wt% zinc reaches a thermal conductivity as high as 166 W mK−1. The microstructural characteristic at the interfaces and the ramifications with respect to applications are discussed.

ASJC Scopus Sachgebiete

Zitieren

Thermal Properties of Intermetallic Phases at the Interface of Aluminum–Copper Compound Castings. / Klose, Christian; Freytag, Patrik; Otten, Maik et al.
in: Advanced Engineering Materials, Jahrgang 20, Nr. 6, 1701027, 21.06.2018.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Klose C, Freytag P, Otten M, Thürer SE, Maier HJ. Thermal Properties of Intermetallic Phases at the Interface of Aluminum–Copper Compound Castings. Advanced Engineering Materials. 2018 Jun 21;20(6):1701027. Epub 2018 Mär 5. doi: 10.1002/adem.201701027
Klose, Christian ; Freytag, Patrik ; Otten, Maik et al. / Thermal Properties of Intermetallic Phases at the Interface of Aluminum–Copper Compound Castings. in: Advanced Engineering Materials. 2018 ; Jahrgang 20, Nr. 6.
Download
@article{545b6585a4c8476ca5f450062f18ff39,
title = "Thermal Properties of Intermetallic Phases at the Interface of Aluminum–Copper Compound Castings",
abstract = "High-pressure die compound casting relies on high bond quality, and high thermal contact conductance at the interface is a key issue in the context of cast advanced cooling components, such as lightweight heat sinks for desktop and portable computers. The current study aims at enhancing the thermal contact between a copper insert piece and an AlSi9Cu3(Fe) cast alloy by developing suitable Zn-based coatings, which are used to establish a firm metallurgical bond between the solid insert and the cast alloy during high-pressure die-casting. It is demonstrated by microstructural analyses that various phases form at the interfaces in the casting process. As the thermal conductivities of these phases have not been available, these are determined individually using a thermoflash device. The SEM investigations indicate that mainly ternary phases of the type AlxCuyZnz emerge in the bonding zone, as the high casting temperatures promote the diffusion of aluminum atoms into the coating. Interestingly, an alloy containing 50 wt% zinc reaches a thermal conductivity as high as 166 W mK−1. The microstructural characteristic at the interfaces and the ramifications with respect to applications are discussed.",
keywords = "aluminum-copper compounds, compound casting, intermetallic phases, thermal conductivity",
author = "Christian Klose and Patrik Freytag and Maik Otten and Th{\"u}rer, {Susanne Elisabeth} and Maier, {Hans J{\"u}rgen}",
note = "{\textcopyright} 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim",
year = "2018",
month = jun,
day = "21",
doi = "10.1002/adem.201701027",
language = "English",
volume = "20",
journal = "Advanced Engineering Materials",
issn = "1438-1656",
publisher = "Wiley-VCH Verlag",
number = "6",

}

Download

TY - JOUR

T1 - Thermal Properties of Intermetallic Phases at the Interface of Aluminum–Copper Compound Castings

AU - Klose, Christian

AU - Freytag, Patrik

AU - Otten, Maik

AU - Thürer, Susanne Elisabeth

AU - Maier, Hans Jürgen

N1 - © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

PY - 2018/6/21

Y1 - 2018/6/21

N2 - High-pressure die compound casting relies on high bond quality, and high thermal contact conductance at the interface is a key issue in the context of cast advanced cooling components, such as lightweight heat sinks for desktop and portable computers. The current study aims at enhancing the thermal contact between a copper insert piece and an AlSi9Cu3(Fe) cast alloy by developing suitable Zn-based coatings, which are used to establish a firm metallurgical bond between the solid insert and the cast alloy during high-pressure die-casting. It is demonstrated by microstructural analyses that various phases form at the interfaces in the casting process. As the thermal conductivities of these phases have not been available, these are determined individually using a thermoflash device. The SEM investigations indicate that mainly ternary phases of the type AlxCuyZnz emerge in the bonding zone, as the high casting temperatures promote the diffusion of aluminum atoms into the coating. Interestingly, an alloy containing 50 wt% zinc reaches a thermal conductivity as high as 166 W mK−1. The microstructural characteristic at the interfaces and the ramifications with respect to applications are discussed.

AB - High-pressure die compound casting relies on high bond quality, and high thermal contact conductance at the interface is a key issue in the context of cast advanced cooling components, such as lightweight heat sinks for desktop and portable computers. The current study aims at enhancing the thermal contact between a copper insert piece and an AlSi9Cu3(Fe) cast alloy by developing suitable Zn-based coatings, which are used to establish a firm metallurgical bond between the solid insert and the cast alloy during high-pressure die-casting. It is demonstrated by microstructural analyses that various phases form at the interfaces in the casting process. As the thermal conductivities of these phases have not been available, these are determined individually using a thermoflash device. The SEM investigations indicate that mainly ternary phases of the type AlxCuyZnz emerge in the bonding zone, as the high casting temperatures promote the diffusion of aluminum atoms into the coating. Interestingly, an alloy containing 50 wt% zinc reaches a thermal conductivity as high as 166 W mK−1. The microstructural characteristic at the interfaces and the ramifications with respect to applications are discussed.

KW - aluminum-copper compounds

KW - compound casting

KW - intermetallic phases

KW - thermal conductivity

UR - http://www.scopus.com/inward/record.url?scp=85043275171&partnerID=8YFLogxK

U2 - 10.1002/adem.201701027

DO - 10.1002/adem.201701027

M3 - Article

AN - SCOPUS:85043275171

VL - 20

JO - Advanced Engineering Materials

JF - Advanced Engineering Materials

SN - 1438-1656

IS - 6

M1 - 1701027

ER -

Von denselben Autoren