The Effects of Press Ram Vibrations on the Production Quality

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

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OriginalspracheEnglisch
Titel des SammelwerksForming the Future
UntertitelProceedings of the 13th International Conference on the Technology of Plasticity
Herausgeber/-innenGlenn Daehn, Jian Cao, Brad Kinsey, Erman Tekkaya, Anupam Vivek, Yoshinori Yoshida
Seiten2609-2618
Seitenumfang10
ISBN (elektronisch)9783030753818
PublikationsstatusVeröffentlicht - 2021
Veranstaltung13th International Conference on the Technology of Plasticity - Virtual, Online
Dauer: 25 Juli 202130 Juli 2021

Publikationsreihe

NameMinerals, Metals and Materials Series
ISSN (Print)2367-1181
ISSN (elektronisch)2367-1696

Abstract

An indicator for the quality of products that are formed in an embossing process is the contour of the product. Highest contour quality is achieved, if the shape of the forming tool is perfectly imprinted into the material. However, elastic forces and tribological effects, which occur during the forming process, impair the shape-setting progress. In order to improve the embossing process, an electromagnetic actuation unit is presented in this paper, which applies horizontal vibrations into the press ram during the forming process. The actuation unit consists of two strong linear solenoids, which generate oscillating force with variable levels and frequencies. The vibrations improve the shape setting during the embossing process. The concept, design, and the function of the actuators are presented in this paper. Experimental studies on an embossing process in a production environment were performed, to demonstrate the features of the novel system.

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The Effects of Press Ram Vibrations on the Production Quality. / Behrens, Bernd-Arno; Brunotte, Kai; Krimm, Richard et al.
Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity. Hrsg. / Glenn Daehn; Jian Cao; Brad Kinsey; Erman Tekkaya; Anupam Vivek; Yoshinori Yoshida. 2021. S. 2609-2618 (Minerals, Metals and Materials Series).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Behrens, B-A, Brunotte, K, Krimm, R & Commichau, O 2021, The Effects of Press Ram Vibrations on the Production Quality. in G Daehn, J Cao, B Kinsey, E Tekkaya, A Vivek & Y Yoshida (Hrsg.), Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity. Minerals, Metals and Materials Series, S. 2609-2618, 13th International Conference on the Technology of Plasticity, Virtual, Online, 25 Juli 2021. https://doi.org/10.1007/978-3-030-75381-8_215
Behrens, B.-A., Brunotte, K., Krimm, R., & Commichau, O. (2021). The Effects of Press Ram Vibrations on the Production Quality. In G. Daehn, J. Cao, B. Kinsey, E. Tekkaya, A. Vivek, & Y. Yoshida (Hrsg.), Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity (S. 2609-2618). (Minerals, Metals and Materials Series). https://doi.org/10.1007/978-3-030-75381-8_215
Behrens BA, Brunotte K, Krimm R, Commichau O. The Effects of Press Ram Vibrations on the Production Quality. in Daehn G, Cao J, Kinsey B, Tekkaya E, Vivek A, Yoshida Y, Hrsg., Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity. 2021. S. 2609-2618. (Minerals, Metals and Materials Series). Epub 2021 Jul 11. doi: 10.1007/978-3-030-75381-8_215
Behrens, Bernd-Arno ; Brunotte, Kai ; Krimm, Richard et al. / The Effects of Press Ram Vibrations on the Production Quality. Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity. Hrsg. / Glenn Daehn ; Jian Cao ; Brad Kinsey ; Erman Tekkaya ; Anupam Vivek ; Yoshinori Yoshida. 2021. S. 2609-2618 (Minerals, Metals and Materials Series).
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abstract = "An indicator for the quality of products that are formed in an embossing process is the contour of the product. Highest contour quality is achieved, if the shape of the forming tool is perfectly imprinted into the material. However, elastic forces and tribological effects, which occur during the forming process, impair the shape-setting progress. In order to improve the embossing process, an electromagnetic actuation unit is presented in this paper, which applies horizontal vibrations into the press ram during the forming process. The actuation unit consists of two strong linear solenoids, which generate oscillating force with variable levels and frequencies. The vibrations improve the shape setting during the embossing process. The concept, design, and the function of the actuators are presented in this paper. Experimental studies on an embossing process in a production environment were performed, to demonstrate the features of the novel system.",
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Download

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T1 - The Effects of Press Ram Vibrations on the Production Quality

AU - Behrens, Bernd-Arno

AU - Brunotte, Kai

AU - Krimm, Richard

AU - Commichau, Oliver

N1 - Funding Information: Acknowledgments Funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation)—116961331. The authors would like to thank the DFG for their support of the project B7 in the scope of the Transregional Collaborative Research Centre 73 (TCRC73).

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N2 - An indicator for the quality of products that are formed in an embossing process is the contour of the product. Highest contour quality is achieved, if the shape of the forming tool is perfectly imprinted into the material. However, elastic forces and tribological effects, which occur during the forming process, impair the shape-setting progress. In order to improve the embossing process, an electromagnetic actuation unit is presented in this paper, which applies horizontal vibrations into the press ram during the forming process. The actuation unit consists of two strong linear solenoids, which generate oscillating force with variable levels and frequencies. The vibrations improve the shape setting during the embossing process. The concept, design, and the function of the actuators are presented in this paper. Experimental studies on an embossing process in a production environment were performed, to demonstrate the features of the novel system.

AB - An indicator for the quality of products that are formed in an embossing process is the contour of the product. Highest contour quality is achieved, if the shape of the forming tool is perfectly imprinted into the material. However, elastic forces and tribological effects, which occur during the forming process, impair the shape-setting progress. In order to improve the embossing process, an electromagnetic actuation unit is presented in this paper, which applies horizontal vibrations into the press ram during the forming process. The actuation unit consists of two strong linear solenoids, which generate oscillating force with variable levels and frequencies. The vibrations improve the shape setting during the embossing process. The concept, design, and the function of the actuators are presented in this paper. Experimental studies on an embossing process in a production environment were performed, to demonstrate the features of the novel system.

KW - Displacement control

KW - Ram vibration

KW - Sheet-bulk forming

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DO - 10.1007/978-3-030-75381-8_215

M3 - Conference contribution

AN - SCOPUS:85112545652

SN - 9783030753801

T3 - Minerals, Metals and Materials Series

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BT - Forming the Future

A2 - Daehn, Glenn

A2 - Cao, Jian

A2 - Kinsey, Brad

A2 - Tekkaya, Erman

A2 - Vivek, Anupam

A2 - Yoshida, Yoshinori

T2 - 13th International Conference on the Technology of Plasticity, ICTP 2021

Y2 - 25 July 2021 through 30 July 2021

ER -

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