Synergistic approaches to ultra-precision high performance cutting

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Lars Schönemann
  • Daniel Berger
  • Timo Dörgeloh
  • Oltmann Riemer
  • Ekkard Brinksmeier
  • Rudolf Krüger
  • Per Schreiber
  • Berend Denkena
  • Johannes Hochbein
  • Nasrin Parsa
  • Christian Schenck
  • Bernd Kuhfuß

Externe Organisationen

  • Leibniz-Institut für Werkstofforientierte Technologien
  • Universität Bremen
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)38-51
Seitenumfang14
FachzeitschriftCIRP Journal of Manufacturing Science and Technology
Jahrgang28
PublikationsstatusVeröffentlicht - Jan. 2020

Abstract

Diamond milling allows for the flexible production of optical and high precision parts, but suffers from poor setup and production speeds. This paper presents recent advances that aim towards achieving high performance (HPC) and high speed cutting (HSC) in ultra-precision machining. After a short introduction, the benefits of high speed cutting for both metals and brittle-hard materials are shown. Thereafter, novel mechatronic devices are presented that enable an automated balancing of the applied air bearing spindles and the application of multiple diamond tools on one tool holder and by thus, contribute to HPC. These developments are supplemented by a novel linear guiding system based on electromagnatic levitation that, along with a dedicated model-based control system, enables fast and precise movements of the machine tool. After presenting the recent developments in detail, their synergistic performance is assessed and an outlook to future developments is given.

ASJC Scopus Sachgebiete

Zitieren

Synergistic approaches to ultra-precision high performance cutting. / Schönemann, Lars; Berger, Daniel; Dörgeloh, Timo et al.
in: CIRP Journal of Manufacturing Science and Technology, Jahrgang 28, 01.2020, S. 38-51.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Schönemann, L, Berger, D, Dörgeloh, T, Riemer, O, Brinksmeier, E, Krüger, R, Schreiber, P, Denkena, B, Hochbein, J, Parsa, N, Schenck, C & Kuhfuß, B 2020, 'Synergistic approaches to ultra-precision high performance cutting', CIRP Journal of Manufacturing Science and Technology, Jg. 28, S. 38-51. https://doi.org/10.1016/j.cirpj.2019.12.001
Schönemann, L., Berger, D., Dörgeloh, T., Riemer, O., Brinksmeier, E., Krüger, R., Schreiber, P., Denkena, B., Hochbein, J., Parsa, N., Schenck, C., & Kuhfuß, B. (2020). Synergistic approaches to ultra-precision high performance cutting. CIRP Journal of Manufacturing Science and Technology, 28, 38-51. https://doi.org/10.1016/j.cirpj.2019.12.001
Schönemann L, Berger D, Dörgeloh T, Riemer O, Brinksmeier E, Krüger R et al. Synergistic approaches to ultra-precision high performance cutting. CIRP Journal of Manufacturing Science and Technology. 2020 Jan;28:38-51. doi: 10.1016/j.cirpj.2019.12.001
Schönemann, Lars ; Berger, Daniel ; Dörgeloh, Timo et al. / Synergistic approaches to ultra-precision high performance cutting. in: CIRP Journal of Manufacturing Science and Technology. 2020 ; Jahrgang 28. S. 38-51.
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title = "Synergistic approaches to ultra-precision high performance cutting",
abstract = "Diamond milling allows for the flexible production of optical and high precision parts, but suffers from poor setup and production speeds. This paper presents recent advances that aim towards achieving high performance (HPC) and high speed cutting (HSC) in ultra-precision machining. After a short introduction, the benefits of high speed cutting for both metals and brittle-hard materials are shown. Thereafter, novel mechatronic devices are presented that enable an automated balancing of the applied air bearing spindles and the application of multiple diamond tools on one tool holder and by thus, contribute to HPC. These developments are supplemented by a novel linear guiding system based on electromagnatic levitation that, along with a dedicated model-based control system, enables fast and precise movements of the machine tool. After presenting the recent developments in detail, their synergistic performance is assessed and an outlook to future developments is given.",
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AU - Schönemann, Lars

AU - Berger, Daniel

AU - Dörgeloh, Timo

AU - Riemer, Oltmann

AU - Brinksmeier, Ekkard

AU - Krüger, Rudolf

AU - Schreiber, Per

AU - Denkena, Berend

AU - Hochbein, Johannes

AU - Parsa, Nasrin

AU - Schenck, Christian

AU - Kuhfuß, Bernd

N1 - Funding information: The authors would like to thank the German Research Foundation (DFG) for funding this work as part of the Research Unit FOR 1845 “Ultra-precision High Performance Cutting”.

PY - 2020/1

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N2 - Diamond milling allows for the flexible production of optical and high precision parts, but suffers from poor setup and production speeds. This paper presents recent advances that aim towards achieving high performance (HPC) and high speed cutting (HSC) in ultra-precision machining. After a short introduction, the benefits of high speed cutting for both metals and brittle-hard materials are shown. Thereafter, novel mechatronic devices are presented that enable an automated balancing of the applied air bearing spindles and the application of multiple diamond tools on one tool holder and by thus, contribute to HPC. These developments are supplemented by a novel linear guiding system based on electromagnatic levitation that, along with a dedicated model-based control system, enables fast and precise movements of the machine tool. After presenting the recent developments in detail, their synergistic performance is assessed and an outlook to future developments is given.

AB - Diamond milling allows for the flexible production of optical and high precision parts, but suffers from poor setup and production speeds. This paper presents recent advances that aim towards achieving high performance (HPC) and high speed cutting (HSC) in ultra-precision machining. After a short introduction, the benefits of high speed cutting for both metals and brittle-hard materials are shown. Thereafter, novel mechatronic devices are presented that enable an automated balancing of the applied air bearing spindles and the application of multiple diamond tools on one tool holder and by thus, contribute to HPC. These developments are supplemented by a novel linear guiding system based on electromagnatic levitation that, along with a dedicated model-based control system, enables fast and precise movements of the machine tool. After presenting the recent developments in detail, their synergistic performance is assessed and an outlook to future developments is given.

KW - Diamond milling

KW - Eletromagnetic linear guide

KW - High speed cutting

KW - Model based precision controls

KW - Precision balancing

KW - Tool alignment

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EP - 51

JO - CIRP Journal of Manufacturing Science and Technology

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