Spatially resolved temperature detection by double scanner and high speed pyrometry for process stabilization of SLS processes

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autoren

  • Christian Zander
  • Jan F. Düsing
  • Gerrit Hohenhoff
  • Peter Jäschke
  • Stefan Kaierle
  • Ludger Overmeyer

Externe Organisationen

  • Laser Zentrum Hannover e.V. (LZH)
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des SammelwerksLaser 3D Manufacturing IX
Herausgeber (Verlag)SPIE
PublikationsstatusVeröffentlicht - 4 März 2022
VeranstaltungLaser 3D Manufacturing IX 2022 - Virtual, Online
Dauer: 20 Jan. 202224 Jan. 2022

Publikationsreihe

NameProceedings of SPIE - The International Society for Optical Engineering
Herausgeber (Verlag)SPIE
Band11992
ISSN (Print)0277-786X

Abstract

Current strategies for closed loop control of the temperature sensitive selective laser sintering (SLS) process are often based on slow thermal cameras. Another method is single scanner pyrometry. In that case the pyrometer uses the same scanner as the laser. The pyrometer measuring spot and the laser spot are always in the same position. It is not possible to measure temperature outside of the laser spot. In a novel approach, a highly dynamic double scanner system is used to position the measuring beam of a high speed pyrometer. With this approach it is possible to position the laser and measurement spot independently on the powder bed surface (e.g. leading or trailing measurement relative to the laser spot). A very fast pyrometer which outputs measurement data up to 50 kilohertz and FPGA (Field Programmable Gate Array) technology will be used for real time processing of the measured temperature. With this it is possible to process temperature fluctuations on the surface and respond to them very quickly. This technique should be applied to make the SLS process more stable and to get the best results out of the entire build volume. For this purpose, the measured temperature is used to dynamically control the power of the laser.

ASJC Scopus Sachgebiete

Zitieren

Spatially resolved temperature detection by double scanner and high speed pyrometry for process stabilization of SLS processes. / Zander, Christian; Düsing, Jan F.; Hohenhoff, Gerrit et al.
Laser 3D Manufacturing IX. SPIE, 2022. 119920C (Proceedings of SPIE - The International Society for Optical Engineering; Band 11992).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Zander, C, Düsing, JF, Hohenhoff, G, Jäschke, P, Kaierle, S & Overmeyer, L 2022, Spatially resolved temperature detection by double scanner and high speed pyrometry for process stabilization of SLS processes. in Laser 3D Manufacturing IX., 119920C, Proceedings of SPIE - The International Society for Optical Engineering, Bd. 11992, SPIE, Laser 3D Manufacturing IX 2022, Virtual, Online, 20 Jan. 2022. https://doi.org/10.1117/12.2607361
Zander, C., Düsing, J. F., Hohenhoff, G., Jäschke, P., Kaierle, S., & Overmeyer, L. (2022). Spatially resolved temperature detection by double scanner and high speed pyrometry for process stabilization of SLS processes. In Laser 3D Manufacturing IX Artikel 119920C (Proceedings of SPIE - The International Society for Optical Engineering; Band 11992). SPIE. https://doi.org/10.1117/12.2607361
Zander C, Düsing JF, Hohenhoff G, Jäschke P, Kaierle S, Overmeyer L. Spatially resolved temperature detection by double scanner and high speed pyrometry for process stabilization of SLS processes. in Laser 3D Manufacturing IX. SPIE. 2022. 119920C. (Proceedings of SPIE - The International Society for Optical Engineering). doi: 10.1117/12.2607361
Zander, Christian ; Düsing, Jan F. ; Hohenhoff, Gerrit et al. / Spatially resolved temperature detection by double scanner and high speed pyrometry for process stabilization of SLS processes. Laser 3D Manufacturing IX. SPIE, 2022. (Proceedings of SPIE - The International Society for Optical Engineering).
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title = "Spatially resolved temperature detection by double scanner and high speed pyrometry for process stabilization of SLS processes",
abstract = "Current strategies for closed loop control of the temperature sensitive selective laser sintering (SLS) process are often based on slow thermal cameras. Another method is single scanner pyrometry. In that case the pyrometer uses the same scanner as the laser. The pyrometer measuring spot and the laser spot are always in the same position. It is not possible to measure temperature outside of the laser spot. In a novel approach, a highly dynamic double scanner system is used to position the measuring beam of a high speed pyrometer. With this approach it is possible to position the laser and measurement spot independently on the powder bed surface (e.g. leading or trailing measurement relative to the laser spot). A very fast pyrometer which outputs measurement data up to 50 kilohertz and FPGA (Field Programmable Gate Array) technology will be used for real time processing of the measured temperature. With this it is possible to process temperature fluctuations on the surface and respond to them very quickly. This technique should be applied to make the SLS process more stable and to get the best results out of the entire build volume. For this purpose, the measured temperature is used to dynamically control the power of the laser. ",
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AU - Zander, Christian

AU - Düsing, Jan F.

AU - Hohenhoff, Gerrit

AU - Jäschke, Peter

AU - Kaierle, Stefan

AU - Overmeyer, Ludger

N1 - Funding Information: This investigation is part of the project Control-LS of the Industrial Collective Research program. The authors would like to thank the German Federal Ministry for Economic Affairs and Energy (BMWI) for funding the project Control-LS (20175 N / 2) based on a decision of the German Bundestag.

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N2 - Current strategies for closed loop control of the temperature sensitive selective laser sintering (SLS) process are often based on slow thermal cameras. Another method is single scanner pyrometry. In that case the pyrometer uses the same scanner as the laser. The pyrometer measuring spot and the laser spot are always in the same position. It is not possible to measure temperature outside of the laser spot. In a novel approach, a highly dynamic double scanner system is used to position the measuring beam of a high speed pyrometer. With this approach it is possible to position the laser and measurement spot independently on the powder bed surface (e.g. leading or trailing measurement relative to the laser spot). A very fast pyrometer which outputs measurement data up to 50 kilohertz and FPGA (Field Programmable Gate Array) technology will be used for real time processing of the measured temperature. With this it is possible to process temperature fluctuations on the surface and respond to them very quickly. This technique should be applied to make the SLS process more stable and to get the best results out of the entire build volume. For this purpose, the measured temperature is used to dynamically control the power of the laser.

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