Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Autoren

Externe Organisationen

  • CAS - Lanzhou Institute of Chemical Physics
  • Qingdao Center of Resource Chemistry and New Materials
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Details

OriginalspracheEnglisch
Seiten (von - bis)293-298
Seitenumfang6
FachzeitschriftProcedia CIRP
Jahrgang117
Frühes Online-Datum2 Mai 2023
PublikationsstatusVeröffentlicht - 2023
Veranstaltung19th CIRP Conference on Modeling of Machining Operations, CMMO 2023 - Karlsruhe, Deutschland
Dauer: 31 Mai 20232 Juni 2023

Abstract

Cutting fluids significantly influence the contact conditions in metal cutting, e.g. stresses or contact areas. Due to the limited accessibility of the chip-tool contact, the identification of contact conditions is challenging. In this paper, a simulation model is created and used to identify the real contact area in dry and wet cutting. Experimentally identified normal stresses and chip-tool roughness serve as input parameters. The results show higher normal stresses in wet cutting, which results in a higher real contact area between rake face and chip.

ASJC Scopus Sachgebiete

Zitieren

Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting. / Denkena, B.; Liu, H. C.; Pape, F. et al.
in: Procedia CIRP, Jahrgang 117, 2023, S. 293-298.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Denkena, B, Liu, HC, Pape, F, Bergmann, B, Poll, G, Schenzel, J & Ellersiek, L 2023, 'Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting', Procedia CIRP, Jg. 117, S. 293-298. https://doi.org/10.1016/j.procir.2023.03.050
Denkena, B., Liu, H. C., Pape, F., Bergmann, B., Poll, G., Schenzel, J., & Ellersiek, L. (2023). Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting. Procedia CIRP, 117, 293-298. https://doi.org/10.1016/j.procir.2023.03.050
Denkena B, Liu HC, Pape F, Bergmann B, Poll G, Schenzel J et al. Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting. Procedia CIRP. 2023;117:293-298. Epub 2023 Mai 2. doi: 10.1016/j.procir.2023.03.050
Denkena, B. ; Liu, H. C. ; Pape, F. et al. / Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting. in: Procedia CIRP. 2023 ; Jahrgang 117. S. 293-298.
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abstract = "Cutting fluids significantly influence the contact conditions in metal cutting, e.g. stresses or contact areas. Due to the limited accessibility of the chip-tool contact, the identification of contact conditions is challenging. In this paper, a simulation model is created and used to identify the real contact area in dry and wet cutting. Experimentally identified normal stresses and chip-tool roughness serve as input parameters. The results show higher normal stresses in wet cutting, which results in a higher real contact area between rake face and chip.",
keywords = "chip-tool contact, cutting fluids, Metal cutting, real contact area, surface roughness",
author = "B. Denkena and Liu, {H. C.} and F. Pape and B. Bergmann and G. Poll and J. Schenzel and L. Ellersiek",
note = "Funding Information: The authors appreciate the funding of this work within the Priority Program 2231 “Efficient cooling, lubrication and transportation – coupled mechanical and fluid-dynamical simulation methods for efficient production processes (FLUSIMPO)R ” by the German eR search Foundation (DFG) – project number 439904924. Liu would like to thank Dr. Binbin Zhang of Schaeffler Greater China for his kind help on the multigrid numerical method. ; 19th CIRP Conference on Modeling of Machining Operations, CMMO 2023 ; Conference date: 31-05-2023 Through 02-06-2023",
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TY - JOUR

T1 - Simulation of local contact conditions in the secondary shear zone in dry and wet metal cutting

AU - Denkena, B.

AU - Liu, H. C.

AU - Pape, F.

AU - Bergmann, B.

AU - Poll, G.

AU - Schenzel, J.

AU - Ellersiek, L.

N1 - Funding Information: The authors appreciate the funding of this work within the Priority Program 2231 “Efficient cooling, lubrication and transportation – coupled mechanical and fluid-dynamical simulation methods for efficient production processes (FLUSIMPO)R ” by the German eR search Foundation (DFG) – project number 439904924. Liu would like to thank Dr. Binbin Zhang of Schaeffler Greater China for his kind help on the multigrid numerical method.

PY - 2023

Y1 - 2023

N2 - Cutting fluids significantly influence the contact conditions in metal cutting, e.g. stresses or contact areas. Due to the limited accessibility of the chip-tool contact, the identification of contact conditions is challenging. In this paper, a simulation model is created and used to identify the real contact area in dry and wet cutting. Experimentally identified normal stresses and chip-tool roughness serve as input parameters. The results show higher normal stresses in wet cutting, which results in a higher real contact area between rake face and chip.

AB - Cutting fluids significantly influence the contact conditions in metal cutting, e.g. stresses or contact areas. Due to the limited accessibility of the chip-tool contact, the identification of contact conditions is challenging. In this paper, a simulation model is created and used to identify the real contact area in dry and wet cutting. Experimentally identified normal stresses and chip-tool roughness serve as input parameters. The results show higher normal stresses in wet cutting, which results in a higher real contact area between rake face and chip.

KW - chip-tool contact

KW - cutting fluids

KW - Metal cutting

KW - real contact area

KW - surface roughness

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U2 - 10.1016/j.procir.2023.03.050

DO - 10.1016/j.procir.2023.03.050

M3 - Conference article

AN - SCOPUS:85164537076

VL - 117

SP - 293

EP - 298

JO - Procedia CIRP

JF - Procedia CIRP

SN - 2212-8271

T2 - 19th CIRP Conference on Modeling of Machining Operations, CMMO 2023

Y2 - 31 May 2023 through 2 June 2023

ER -

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