Robot based remote laser cutting of three-dimensional automotive composite parts with thicknesses up to 5mm

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Autoren

  • S. Bluemel
  • S. Bastick
  • R. Staehr
  • P. Jaeschke
  • Oliver Suttmann
  • Stefan Kaierle
  • Ludger Overmeyer

Externe Organisationen

  • Laser Zentrum Hannover e.V. (LZH)
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)417-420
Seitenumfang4
FachzeitschriftProcedia CIRP
Jahrgang74
PublikationsstatusVeröffentlicht - 3 Sept. 2018
Extern publiziertJa
Veranstaltung10th CIRP Conference on Photonic Technologies, LANE 2018 - Furth, Deutschland
Dauer: 3 Sept. 20186 Sept. 2018

Abstract

With the intention to develop a robot based laser cutting process for automotive 3D parts with varying thickness consisting of carbon fibre reinforced plastics (CFRP), strategies of 2D investigations were adapted. The used setup consist of a fibre guided nanosecond pulsed laser with an average power of PL = 1.5 kW, a 6-axis robot and a 3D programmable focusing optic (I-PFO). In a first instance strategies for the remote cutting of material with a thickness of d = 5 mm were developed and optimized concerning cutting efficiency and quality. In a second step the results were transferred to a robot based 3D cutting process. Main challenges are the consideration of the correct angle of incidence, the geometric constancy and the accessibility of the cutting geometry by the I-PFO for complex shaped 3D parts. Therewith, “cutting-on-the-fly” strategies were realized for automated trimming and drilling of large automotive structures.

ASJC Scopus Sachgebiete

Zitieren

Robot based remote laser cutting of three-dimensional automotive composite parts with thicknesses up to 5mm. / Bluemel, S.; Bastick, S.; Staehr, R. et al.
in: Procedia CIRP, Jahrgang 74, 03.09.2018, S. 417-420.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Bluemel, S, Bastick, S, Staehr, R, Jaeschke, P, Suttmann, O, Kaierle, S & Overmeyer, L 2018, 'Robot based remote laser cutting of three-dimensional automotive composite parts with thicknesses up to 5mm', Procedia CIRP, Jg. 74, S. 417-420. https://doi.org/10.1016/j.procir.2018.08.168
Bluemel, S., Bastick, S., Staehr, R., Jaeschke, P., Suttmann, O., Kaierle, S., & Overmeyer, L. (2018). Robot based remote laser cutting of three-dimensional automotive composite parts with thicknesses up to 5mm. Procedia CIRP, 74, 417-420. https://doi.org/10.1016/j.procir.2018.08.168
Bluemel S, Bastick S, Staehr R, Jaeschke P, Suttmann O, Kaierle S et al. Robot based remote laser cutting of three-dimensional automotive composite parts with thicknesses up to 5mm. Procedia CIRP. 2018 Sep 3;74:417-420. doi: 10.1016/j.procir.2018.08.168
Bluemel, S. ; Bastick, S. ; Staehr, R. et al. / Robot based remote laser cutting of three-dimensional automotive composite parts with thicknesses up to 5mm. in: Procedia CIRP. 2018 ; Jahrgang 74. S. 417-420.
Download
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abstract = "With the intention to develop a robot based laser cutting process for automotive 3D parts with varying thickness consisting of carbon fibre reinforced plastics (CFRP), strategies of 2D investigations were adapted. The used setup consist of a fibre guided nanosecond pulsed laser with an average power of PL = 1.5 kW, a 6-axis robot and a 3D programmable focusing optic (I-PFO). In a first instance strategies for the remote cutting of material with a thickness of d = 5 mm were developed and optimized concerning cutting efficiency and quality. In a second step the results were transferred to a robot based 3D cutting process. Main challenges are the consideration of the correct angle of incidence, the geometric constancy and the accessibility of the cutting geometry by the I-PFO for complex shaped 3D parts. Therewith, “cutting-on-the-fly” strategies were realized for automated trimming and drilling of large automotive structures.",
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T1 - Robot based remote laser cutting of three-dimensional automotive composite parts with thicknesses up to 5mm

AU - Bluemel, S.

AU - Bastick, S.

AU - Staehr, R.

AU - Jaeschke, P.

AU - Suttmann, Oliver

AU - Kaierle, Stefan

AU - Overmeyer, Ludger

N1 - Funding information: The authors thank the Federal 0inistry of (ducation and Research for the support within the proMect “3D high power laser processing enhancing quality and quantity for process reliable, automated machining of lightweight CFRP structures” (Hol4ueSt 3D) (F.Z 13112 63). Furthermore, the authors would like to thank all proMect partners for their contribution and support.

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N2 - With the intention to develop a robot based laser cutting process for automotive 3D parts with varying thickness consisting of carbon fibre reinforced plastics (CFRP), strategies of 2D investigations were adapted. The used setup consist of a fibre guided nanosecond pulsed laser with an average power of PL = 1.5 kW, a 6-axis robot and a 3D programmable focusing optic (I-PFO). In a first instance strategies for the remote cutting of material with a thickness of d = 5 mm were developed and optimized concerning cutting efficiency and quality. In a second step the results were transferred to a robot based 3D cutting process. Main challenges are the consideration of the correct angle of incidence, the geometric constancy and the accessibility of the cutting geometry by the I-PFO for complex shaped 3D parts. Therewith, “cutting-on-the-fly” strategies were realized for automated trimming and drilling of large automotive structures.

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