Research on Gentle Loosening of Solidified Bolted Joints for Complex Capital Goods

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Forschungs-netzwerk anzeigen

Details

Titel in ÜbersetzungForschung zum schonenden Lösen von verfestigten Schraubverbindungen für komplexe Investitionsgüter
OriginalspracheEnglisch
Seiten (von - bis)541-546
Seitenumfang6
FachzeitschriftProcedia CIRP
Jahrgang105
PublikationsstatusVeröffentlicht - 8 März 2022
VeranstaltungThe 29th CIRP Conference on Life Cycle Engineering - KU Leuven, Leuven, Belgien
Dauer: 4 Apr. 20226 Apr. 2022
https://lce2022.eu/

Abstract

Die Berücksichtigung der Nachhaltigkeit rückt zunehmend in den Fokus von Forschung und Produktion. So sollte beispielsweise der Recyclingprozess für nicht mehr verwendbare Produkte durch eine möglichst sortenreine Trennung der Materialien optimal vorbereitet werden. Darüber hinaus sollten Produkte durch Reparatur oder Ersatz wieder nutzbar gemacht werden, wenn nur Teilkomponenten ausfallen. Bei komplexen Investitionsgütern, wie z.B. Flugzeugtriebwerken, ist es zwingend erforderlich, das Produkt zu erhalten, da Schäden an den Fügepartnern zu immensen Kosten führen können. Ein entscheidender Faktor in diesem Zusammenhang sind die Montageverbindungen, die einen großen Einfluss auf die Komplexität der Demontage haben. Dabei haben lösbare Verbindungen, wie z.B. Verschraubungen, im Vergleich zu dauerhaften Befestigungslösungen viele Vorteile für Service, Reparatur und Recycling. Sie können die Montagezeit verkürzen, die Wartungsprozesse vereinfachen und die Wartungszeit und -kosten erheblich reduzieren. Während des Lebenszyklus eines Produkts können Schraubverbindungen jedoch korrodieren, was zu Schäden oder sogar zum Ausfall der Schraubverbindungen führt. Darüber hinaus können sie sich verfestigen und lassen sich oft nur noch zerstörend demontieren. In diesem Artikel stellen wir einen Ansatz vor, um das Lösen von betriebsbedingt verfestigten Schraubverbindungen zu verbessern. Es ist bekannt, dass Vibrationen im Betrieb die Vorspannkraft der Verbindungen verringern können. Wir machen uns diesen Aspekt zunutze, indem wir durch Mikrostöße Schwingungen induzieren, um das Lösemoment der verfestigten Schraubverbindung zu verringern. Je nach Richtung der Vibration (torsional oder axial) kann so eine mehr oder weniger bauteilschonende Demontage gewährleistet werden, im Gegensatz zur Zerstörung der Schraube durch Bohren oder Scheren und Spalten mit der Gefahr der Beschädigung des zu erhaltenden Produkts. Der konzipierte Versuchsaufbau mit einem Piezoaktor erlaubt es uns, die Amplitude und Frequenz der induzierten Schwingungen für die erforderliche Demontagekraft zu untersuchen. Die Ergebnisse zeigen, dass unser Ansatz eine bauteilschonende Demontage ermöglicht, da die Kräfte deutlich reduziert werden können.

ASJC Scopus Sachgebiete

Zitieren

Research on Gentle Loosening of Solidified Bolted Joints for Complex Capital Goods. / Blümel, Richard; Raatz, Annika.
in: Procedia CIRP, Jahrgang 105, 08.03.2022, S. 541-546.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Blümel R, Raatz A. Research on Gentle Loosening of Solidified Bolted Joints for Complex Capital Goods. Procedia CIRP. 2022 Mär 8;105:541-546. doi: 10.1016/j.procir.2022.02.090
Download
@article{910378d78a3245ddbab5d7f518cfd771,
title = "Research on Gentle Loosening of Solidified Bolted Joints for Complex Capital Goods",
abstract = "The consideration of sustainability is increasingly becoming a focus in research and production. For example, the recycling process for products that are no longer usable should be optimally prepared by separating materials by type as far as possible. In addition, products should be made usable again by repair or replacement if only sub-components fail. In the case of complex capital goods, like aircraft engines, it is mandatory to preserve the product since damage to the joining partners can lead to immense costs. A decisive factor in this context are assembly connections, which have a major influence on the complexity of disassembly. Concerning this matter, detachable connections, like screwed joints, have many advantages for service, repair and recycling compared with permanent fixing solutions. They can reduce assembly time, simplify maintenance processes, and greatly reduce maintenance time and costs. However, during a product{\textquoteright}s life cycle, threaded connections can corrode, leading to damage or even failure of the bolted joints. Beyond that, they can solidify and often only be disassembled destructively. In this article, we present an approach to improve the loosening of operational solidified screwed connections. It is well known that vibrations during operation can reduce the preload force of the connections. We exploit this aspect by inducing vibrations through micro impacts to alleviate the loosening torque of the solidified bolted connection. Depending on the direction of the vibration (torsional or axial), that can ensure a gentle and component-friendly disassembly to a greater or lesser extent in contrast to destroying the screw by drilling or shearing and splitting with the risk of damaging the product being maintained. The designed experimental setup with a piezo actuator allows us to investigate the amplitude and frequency of the induced vibrations for the required disassembly force. The results show that our approach enables component-conserving disassembly, as the forces can be significantly reduced.",
keywords = "Bolt Connections, Disassembly, Regeneration, Solidification, Vibration",
author = "Richard Bl{\"u}mel and Annika Raatz",
note = "Funding Information: Funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) – SFB 871/3 – 119193472; The 29th CIRP Conference on Life Cycle Engineering ; Conference date: 04-04-2022 Through 06-04-2022",
year = "2022",
month = mar,
day = "8",
doi = "10.1016/j.procir.2022.02.090",
language = "English",
volume = "105",
pages = "541--546",
url = "https://lce2022.eu/",

}

Download

TY - JOUR

T1 - Research on Gentle Loosening of Solidified Bolted Joints for Complex Capital Goods

AU - Blümel, Richard

AU - Raatz, Annika

N1 - Funding Information: Funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) – SFB 871/3 – 119193472

PY - 2022/3/8

Y1 - 2022/3/8

N2 - The consideration of sustainability is increasingly becoming a focus in research and production. For example, the recycling process for products that are no longer usable should be optimally prepared by separating materials by type as far as possible. In addition, products should be made usable again by repair or replacement if only sub-components fail. In the case of complex capital goods, like aircraft engines, it is mandatory to preserve the product since damage to the joining partners can lead to immense costs. A decisive factor in this context are assembly connections, which have a major influence on the complexity of disassembly. Concerning this matter, detachable connections, like screwed joints, have many advantages for service, repair and recycling compared with permanent fixing solutions. They can reduce assembly time, simplify maintenance processes, and greatly reduce maintenance time and costs. However, during a product’s life cycle, threaded connections can corrode, leading to damage or even failure of the bolted joints. Beyond that, they can solidify and often only be disassembled destructively. In this article, we present an approach to improve the loosening of operational solidified screwed connections. It is well known that vibrations during operation can reduce the preload force of the connections. We exploit this aspect by inducing vibrations through micro impacts to alleviate the loosening torque of the solidified bolted connection. Depending on the direction of the vibration (torsional or axial), that can ensure a gentle and component-friendly disassembly to a greater or lesser extent in contrast to destroying the screw by drilling or shearing and splitting with the risk of damaging the product being maintained. The designed experimental setup with a piezo actuator allows us to investigate the amplitude and frequency of the induced vibrations for the required disassembly force. The results show that our approach enables component-conserving disassembly, as the forces can be significantly reduced.

AB - The consideration of sustainability is increasingly becoming a focus in research and production. For example, the recycling process for products that are no longer usable should be optimally prepared by separating materials by type as far as possible. In addition, products should be made usable again by repair or replacement if only sub-components fail. In the case of complex capital goods, like aircraft engines, it is mandatory to preserve the product since damage to the joining partners can lead to immense costs. A decisive factor in this context are assembly connections, which have a major influence on the complexity of disassembly. Concerning this matter, detachable connections, like screwed joints, have many advantages for service, repair and recycling compared with permanent fixing solutions. They can reduce assembly time, simplify maintenance processes, and greatly reduce maintenance time and costs. However, during a product’s life cycle, threaded connections can corrode, leading to damage or even failure of the bolted joints. Beyond that, they can solidify and often only be disassembled destructively. In this article, we present an approach to improve the loosening of operational solidified screwed connections. It is well known that vibrations during operation can reduce the preload force of the connections. We exploit this aspect by inducing vibrations through micro impacts to alleviate the loosening torque of the solidified bolted connection. Depending on the direction of the vibration (torsional or axial), that can ensure a gentle and component-friendly disassembly to a greater or lesser extent in contrast to destroying the screw by drilling or shearing and splitting with the risk of damaging the product being maintained. The designed experimental setup with a piezo actuator allows us to investigate the amplitude and frequency of the induced vibrations for the required disassembly force. The results show that our approach enables component-conserving disassembly, as the forces can be significantly reduced.

KW - Bolt Connections

KW - Disassembly

KW - Regeneration

KW - Solidification

KW - Vibration

UR - http://www.scopus.com/inward/record.url?scp=85127531086&partnerID=8YFLogxK

U2 - 10.1016/j.procir.2022.02.090

DO - 10.1016/j.procir.2022.02.090

M3 - Conference article

VL - 105

SP - 541

EP - 546

JO - Procedia CIRP

JF - Procedia CIRP

SN - 2212-8271

T2 - The 29th CIRP Conference on Life Cycle Engineering

Y2 - 4 April 2022 through 6 April 2022

ER -

Von denselben Autoren