TY - JOUR

T1 - Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite

T2 - A review

AU - Asmael, Mohammed

AU - Safaei, Babak

AU - Kalaf, Omer

AU - Zeeshan, Qasim

AU - Aldakheel, Fadi

AU - Nasir, Tauqir

AU - Yang, Zhicheng

N1 - Funding Information: Funding information : The publication of this article was funded by the Open Access Fund of the Leibniz Universität Hannover (LUH-TIB). Funding Information: The corresponding author F.A. appreciates the scientific support of the subproject C4 within the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) in the Collaborative Research Center CRC 1153 (Project ID 252662854).

PY - 2022/3/31

Y1 - 2022/3/31

N2 - In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.

AB - In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.

KW - carbon fiber-reinforced composite

KW - friction welding

KW - interlayer

KW - microstructures

KW - parameters

UR - http://www.scopus.com/inward/record.url?scp=85128163882&partnerID=8YFLogxK

U2 - 10.1515/ntrev-2022-0083

DO - 10.1515/ntrev-2022-0083

M3 - Review article

AN - SCOPUS:85128163882

VL - 11

SP - 1408

EP - 1436

JO - Nanotechnology Reviews

JF - Nanotechnology Reviews

SN - 2191-9089

IS - 1

ER -