Recent Advances in Manufacturing of Riblets on Compressor Blades and Their Aerodynamic Impact

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autoren

  • Christoph Lietmeyer
  • Berend Denkena
  • Rainer Kling
  • Thomas Krawczyk
  • Ludger Overmeyer
  • Eduard Reithmeier
  • Renke Scheuer
  • Taras Vynnyk
  • Bodo Wojakowski
  • Joerg R. Seume
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Details

OriginalspracheEnglisch
Titel des SammelwerksASME Turbo Expo 2012
UntertitelTurbine Technical Conference and Exposition, GT 2012
Seiten289-300
Seitenumfang12
AuflagePARTS A, B, AND C
PublikationsstatusVeröffentlicht - 9 Juli 2013
VeranstaltungASME Turbo Expo 2012: Turbine Technical Conference and Exposition, GT 2012 - Copenhagen, Dänemark
Dauer: 11 Juni 201215 Juni 2012

Publikationsreihe

NameProceedings of the ASME Turbo Expo
NummerPARTS A, B, AND C
Band8

Abstract

Since Oehlert et al. (2007), significant improvements in the manufacturing processes of riblets by laser-structuring and grinding have been achieved. In the present study, strategies for manufacturing small-scale grooves with a spacing smaller than 40 μm by metal bonded grinding wheels are presented. For the laser-structuring process, significant improvements of the production time by applying diffractive optical elements were achieved. Finally, strategies for evaluating the geometrical quality of the small-scale surface structures are shown and results obtained with two different measuring techniques (SEM and confocal microscope) are compared with each other. The aerodynamic impact of the different manufacturing processes is investigated based upon skin friction reduction data obtained on flat plates as well as the profile-loss reduction of riblet-structured compressor blades measured in a linear cascade wind tunnel. Numerical simulations with MISES embedded in a Monte Carlo Simulation (MCS) were performed in order to calculate the profile-loss reduction of a blade structured by grinding to define further improvements of the riblet-geometry. A numerical as well as experimental study quantifying the relevant geometrical parameters indicate how further improvements from the present 4 % reduction in skin friction can be achieved by an additional decrease of the riblet tip-diameter and a more trapezoidal shape of the groove in order to realize the 8 % potential reduction.

ASJC Scopus Sachgebiete

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Recent Advances in Manufacturing of Riblets on Compressor Blades and Their Aerodynamic Impact. / Lietmeyer, Christoph; Denkena, Berend; Kling, Rainer et al.
ASME Turbo Expo 2012: Turbine Technical Conference and Exposition, GT 2012. PARTS A, B, AND C. Aufl. 2013. S. 289-300 (Proceedings of the ASME Turbo Expo; Band 8, Nr. PARTS A, B, AND C).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Lietmeyer, C, Denkena, B, Kling, R, Krawczyk, T, Overmeyer, L, Reithmeier, E, Scheuer, R, Vynnyk, T, Wojakowski, B & Seume, JR 2013, Recent Advances in Manufacturing of Riblets on Compressor Blades and Their Aerodynamic Impact. in ASME Turbo Expo 2012: Turbine Technical Conference and Exposition, GT 2012. PARTS A, B, AND C Aufl., Proceedings of the ASME Turbo Expo, Nr. PARTS A, B, AND C, Bd. 8, S. 289-300, ASME Turbo Expo 2012: Turbine Technical Conference and Exposition, GT 2012, Copenhagen, Dänemark, 11 Juni 2012. https://doi.org/10.1115/GT2012-69067
Lietmeyer, C., Denkena, B., Kling, R., Krawczyk, T., Overmeyer, L., Reithmeier, E., Scheuer, R., Vynnyk, T., Wojakowski, B., & Seume, J. R. (2013). Recent Advances in Manufacturing of Riblets on Compressor Blades and Their Aerodynamic Impact. In ASME Turbo Expo 2012: Turbine Technical Conference and Exposition, GT 2012 (PARTS A, B, AND C Aufl., S. 289-300). (Proceedings of the ASME Turbo Expo; Band 8, Nr. PARTS A, B, AND C). https://doi.org/10.1115/GT2012-69067
Lietmeyer C, Denkena B, Kling R, Krawczyk T, Overmeyer L, Reithmeier E et al. Recent Advances in Manufacturing of Riblets on Compressor Blades and Their Aerodynamic Impact. in ASME Turbo Expo 2012: Turbine Technical Conference and Exposition, GT 2012. PARTS A, B, AND C Aufl. 2013. S. 289-300. (Proceedings of the ASME Turbo Expo; PARTS A, B, AND C). doi: 10.1115/GT2012-69067
Lietmeyer, Christoph ; Denkena, Berend ; Kling, Rainer et al. / Recent Advances in Manufacturing of Riblets on Compressor Blades and Their Aerodynamic Impact. ASME Turbo Expo 2012: Turbine Technical Conference and Exposition, GT 2012. PARTS A, B, AND C. Aufl. 2013. S. 289-300 (Proceedings of the ASME Turbo Expo; PARTS A, B, AND C).
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abstract = "Since Oehlert et al. (2007), significant improvements in the manufacturing processes of riblets by laser-structuring and grinding have been achieved. In the present study, strategies for manufacturing small-scale grooves with a spacing smaller than 40 μm by metal bonded grinding wheels are presented. For the laser-structuring process, significant improvements of the production time by applying diffractive optical elements were achieved. Finally, strategies for evaluating the geometrical quality of the small-scale surface structures are shown and results obtained with two different measuring techniques (SEM and confocal microscope) are compared with each other. The aerodynamic impact of the different manufacturing processes is investigated based upon skin friction reduction data obtained on flat plates as well as the profile-loss reduction of riblet-structured compressor blades measured in a linear cascade wind tunnel. Numerical simulations with MISES embedded in a Monte Carlo Simulation (MCS) were performed in order to calculate the profile-loss reduction of a blade structured by grinding to define further improvements of the riblet-geometry. A numerical as well as experimental study quantifying the relevant geometrical parameters indicate how further improvements from the present 4 % reduction in skin friction can be achieved by an additional decrease of the riblet tip-diameter and a more trapezoidal shape of the groove in order to realize the 8 % potential reduction.",
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