Production of retroviral vectors in continuous high cell density culture

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Autoren

  • Marc D. Hein
  • Daniel Kazenmaier
  • Yasemin van Heuvel
  • Tanya Dogra
  • Maurizio Cattaneo
  • Sascha Y. Kupke
  • Jörn Stitz
  • Yvonne Genzel
  • Udo Reichl

Organisationseinheiten

Externe Organisationen

  • Otto-von-Guericke-Universität Magdeburg
  • Max-Planck-Institut für Dynamik komplexer technischer Systeme
  • Hochschule Mannheim
  • Technische Hochschule Köln
  • Artemis Biosystems
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)5947-5961
Seitenumfang15
FachzeitschriftApplied Microbiology and Biotechnology
Jahrgang107
Ausgabenummer19
Frühes Online-Datum5 Aug. 2023
PublikationsstatusVeröffentlicht - Okt. 2023

Abstract

Abstract: Retroviral vectors derived from murine leukemia virus (MLV) are used in somatic gene therapy applications e.g. for genetic modification of hematopoietic stem cells. Recently, we reported on the establishment of a suspension viral packaging cell line (VPC) for the production of MLV vectors. Human embryonic kidney 293-F (HEK293-F) cells were genetically modified for this purpose using transposon vector technology. Here, we demonstrate the establishment of a continuous high cell density (HCD) process using this cell line. First, we compared different media regarding the maximum achievable viable cell concentration (VCC) in small scale. Next, we transferred this process to a stirred tank bioreactor before we applied intensification strategies. Specifically, we established a perfusion process using an alternating tangential flow filtration system. Here, VCCs up to 27.4E + 06 cells/mL and MLV vector titers up to 8.6E + 06 transducing units/mL were achieved. Finally, we established a continuous HCD process using a tubular membrane for cell retention and continuous viral vector harvesting. Here, the space-time yield was 18-fold higher compared to the respective batch cultivations. Overall, our results clearly demonstrate the feasibility of HCD cultivations for high yield production of viral vectors, especially when combined with continuous viral vector harvesting.

ASJC Scopus Sachgebiete

Zitieren

Production of retroviral vectors in continuous high cell density culture. / Hein, Marc D.; Kazenmaier, Daniel; van Heuvel, Yasemin et al.
in: Applied Microbiology and Biotechnology, Jahrgang 107, Nr. 19, 10.2023, S. 5947-5961.

Publikation: Beitrag in FachzeitschriftArtikelForschungPeer-Review

Hein, MD, Kazenmaier, D, van Heuvel, Y, Dogra, T, Cattaneo, M, Kupke, SY, Stitz, J, Genzel, Y & Reichl, U 2023, 'Production of retroviral vectors in continuous high cell density culture', Applied Microbiology and Biotechnology, Jg. 107, Nr. 19, S. 5947-5961. https://doi.org/10.1007/s00253-023-12689-9
Hein, M. D., Kazenmaier, D., van Heuvel, Y., Dogra, T., Cattaneo, M., Kupke, S. Y., Stitz, J., Genzel, Y., & Reichl, U. (2023). Production of retroviral vectors in continuous high cell density culture. Applied Microbiology and Biotechnology, 107(19), 5947-5961. https://doi.org/10.1007/s00253-023-12689-9
Hein MD, Kazenmaier D, van Heuvel Y, Dogra T, Cattaneo M, Kupke SY et al. Production of retroviral vectors in continuous high cell density culture. Applied Microbiology and Biotechnology. 2023 Okt;107(19):5947-5961. Epub 2023 Aug 5. doi: 10.1007/s00253-023-12689-9
Hein, Marc D. ; Kazenmaier, Daniel ; van Heuvel, Yasemin et al. / Production of retroviral vectors in continuous high cell density culture. in: Applied Microbiology and Biotechnology. 2023 ; Jahrgang 107, Nr. 19. S. 5947-5961.
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abstract = "Abstract: Retroviral vectors derived from murine leukemia virus (MLV) are used in somatic gene therapy applications e.g. for genetic modification of hematopoietic stem cells. Recently, we reported on the establishment of a suspension viral packaging cell line (VPC) for the production of MLV vectors. Human embryonic kidney 293-F (HEK293-F) cells were genetically modified for this purpose using transposon vector technology. Here, we demonstrate the establishment of a continuous high cell density (HCD) process using this cell line. First, we compared different media regarding the maximum achievable viable cell concentration (VCC) in small scale. Next, we transferred this process to a stirred tank bioreactor before we applied intensification strategies. Specifically, we established a perfusion process using an alternating tangential flow filtration system. Here, VCCs up to 27.4E + 06 cells/mL and MLV vector titers up to 8.6E + 06 transducing units/mL were achieved. Finally, we established a continuous HCD process using a tubular membrane for cell retention and continuous viral vector harvesting. Here, the space-time yield was 18-fold higher compared to the respective batch cultivations. Overall, our results clearly demonstrate the feasibility of HCD cultivations for high yield production of viral vectors, especially when combined with continuous viral vector harvesting.",
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T1 - Production of retroviral vectors in continuous high cell density culture

AU - Hein, Marc D.

AU - Kazenmaier, Daniel

AU - van Heuvel, Yasemin

AU - Dogra, Tanya

AU - Cattaneo, Maurizio

AU - Kupke, Sascha Y.

AU - Stitz, Jörn

AU - Genzel, Yvonne

AU - Reichl, Udo

N1 - Funding Information: The authors would like to thank Nancy Wynserski and Claudia Best for excellent technical assistance. For discussions and additional testing of the VHU membranes the authors would like to thank Ilona Behrendt and Sven Göbel. Funding Information: Open Access funding enabled and organized by Projekt DEAL. This work was supported by a grant of the German Federal Ministry of Education and Research, funding program “Forschung an Fachhochschulen”, contract number 13FH242PX6 to JS.

PY - 2023/10

Y1 - 2023/10

N2 - Abstract: Retroviral vectors derived from murine leukemia virus (MLV) are used in somatic gene therapy applications e.g. for genetic modification of hematopoietic stem cells. Recently, we reported on the establishment of a suspension viral packaging cell line (VPC) for the production of MLV vectors. Human embryonic kidney 293-F (HEK293-F) cells were genetically modified for this purpose using transposon vector technology. Here, we demonstrate the establishment of a continuous high cell density (HCD) process using this cell line. First, we compared different media regarding the maximum achievable viable cell concentration (VCC) in small scale. Next, we transferred this process to a stirred tank bioreactor before we applied intensification strategies. Specifically, we established a perfusion process using an alternating tangential flow filtration system. Here, VCCs up to 27.4E + 06 cells/mL and MLV vector titers up to 8.6E + 06 transducing units/mL were achieved. Finally, we established a continuous HCD process using a tubular membrane for cell retention and continuous viral vector harvesting. Here, the space-time yield was 18-fold higher compared to the respective batch cultivations. Overall, our results clearly demonstrate the feasibility of HCD cultivations for high yield production of viral vectors, especially when combined with continuous viral vector harvesting.

AB - Abstract: Retroviral vectors derived from murine leukemia virus (MLV) are used in somatic gene therapy applications e.g. for genetic modification of hematopoietic stem cells. Recently, we reported on the establishment of a suspension viral packaging cell line (VPC) for the production of MLV vectors. Human embryonic kidney 293-F (HEK293-F) cells were genetically modified for this purpose using transposon vector technology. Here, we demonstrate the establishment of a continuous high cell density (HCD) process using this cell line. First, we compared different media regarding the maximum achievable viable cell concentration (VCC) in small scale. Next, we transferred this process to a stirred tank bioreactor before we applied intensification strategies. Specifically, we established a perfusion process using an alternating tangential flow filtration system. Here, VCCs up to 27.4E + 06 cells/mL and MLV vector titers up to 8.6E + 06 transducing units/mL were achieved. Finally, we established a continuous HCD process using a tubular membrane for cell retention and continuous viral vector harvesting. Here, the space-time yield was 18-fold higher compared to the respective batch cultivations. Overall, our results clearly demonstrate the feasibility of HCD cultivations for high yield production of viral vectors, especially when combined with continuous viral vector harvesting.

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KW - Gene therapy

KW - High cell density cultivation

KW - Murine leukemia viral vectors

KW - Perfusion cultivation

KW - Process intensification

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JF - Applied Microbiology and Biotechnology

SN - 0175-7598

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ER -