Potentials of single stage induction heating for press hardening of steel blanks

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OriginalspracheEnglisch
Titel des Sammelwerks9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan
Band424
PublikationsstatusVeröffentlicht - 13 Okt. 2018
Veranstaltung9th International Symposium on Electromagnetic Processing of Materials, EPM 2018 - Awaji Island, Hyogo, Japan
Dauer: 14 Okt. 201818 Okt. 2018

Publikationsreihe

NameIOP Conference Series: Materials Science and Engineering
ISSN (Print)1757-899X

Abstract

Due to growing challenges regarding crash-performance, CO2 emission as well as increasing demand for lightweight construction, hot metal forming of car body parts has risen to one of the most important technologies for saving weight of a car body. During hot forming shaped blanks of steel are heated and austenitized at around 950°C and subsequently quenched for martensitic formation. Currently the heating is realized in roller hearth furnaces which allow only a slow heating and, therefore, a limited production rate. Induction heating of the blanks offers a big potential to increase the production rate dramatically and also to improve the energy efficiency. Only due to the fact, that the heated blanks typically are already pre-shaped with holes and cut-outs induction heating becomes a very complex task. The paper compares different possible induction heating methods (longitudinal heating, transverse flux heating, single stage induction heating, hybrid heating by induction and conventional heating). For the case of single stage induction heating a detailed numerical and experimental investigation in the frame of a recently completed research project is presented.

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Potentials of single stage induction heating for press hardening of steel blanks. / Nacke, B.; Dietrich, A.
9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan. Band 424 2018. 012058 (IOP Conference Series: Materials Science and Engineering).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Nacke, B & Dietrich, A 2018, Potentials of single stage induction heating for press hardening of steel blanks. in 9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan. Bd. 424, 012058, IOP Conference Series: Materials Science and Engineering, 9th International Symposium on Electromagnetic Processing of Materials, EPM 2018, Awaji Island, Hyogo, Japan, 14 Okt. 2018. https://doi.org/10.1088/1757-899X/424/1/012058
Nacke, B., & Dietrich, A. (2018). Potentials of single stage induction heating for press hardening of steel blanks. In 9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan (Band 424). Artikel 012058 (IOP Conference Series: Materials Science and Engineering). https://doi.org/10.1088/1757-899X/424/1/012058
Nacke B, Dietrich A. Potentials of single stage induction heating for press hardening of steel blanks. in 9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan. Band 424. 2018. 012058. (IOP Conference Series: Materials Science and Engineering). doi: 10.1088/1757-899X/424/1/012058
Nacke, B. ; Dietrich, A. / Potentials of single stage induction heating for press hardening of steel blanks. 9th International Symposium on Electromagnetic Processing of Materials (EPM2018)14–18 October 2018, Hyogo, Japan. Band 424 2018. (IOP Conference Series: Materials Science and Engineering).
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N2 - Due to growing challenges regarding crash-performance, CO2 emission as well as increasing demand for lightweight construction, hot metal forming of car body parts has risen to one of the most important technologies for saving weight of a car body. During hot forming shaped blanks of steel are heated and austenitized at around 950°C and subsequently quenched for martensitic formation. Currently the heating is realized in roller hearth furnaces which allow only a slow heating and, therefore, a limited production rate. Induction heating of the blanks offers a big potential to increase the production rate dramatically and also to improve the energy efficiency. Only due to the fact, that the heated blanks typically are already pre-shaped with holes and cut-outs induction heating becomes a very complex task. The paper compares different possible induction heating methods (longitudinal heating, transverse flux heating, single stage induction heating, hybrid heating by induction and conventional heating). For the case of single stage induction heating a detailed numerical and experimental investigation in the frame of a recently completed research project is presented.

AB - Due to growing challenges regarding crash-performance, CO2 emission as well as increasing demand for lightweight construction, hot metal forming of car body parts has risen to one of the most important technologies for saving weight of a car body. During hot forming shaped blanks of steel are heated and austenitized at around 950°C and subsequently quenched for martensitic formation. Currently the heating is realized in roller hearth furnaces which allow only a slow heating and, therefore, a limited production rate. Induction heating of the blanks offers a big potential to increase the production rate dramatically and also to improve the energy efficiency. Only due to the fact, that the heated blanks typically are already pre-shaped with holes and cut-outs induction heating becomes a very complex task. The paper compares different possible induction heating methods (longitudinal heating, transverse flux heating, single stage induction heating, hybrid heating by induction and conventional heating). For the case of single stage induction heating a detailed numerical and experimental investigation in the frame of a recently completed research project is presented.

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