Parametric Study of Hybrid Metal-Composites Clinching Joints

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

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OriginalspracheEnglisch
Titel des SammelwerksTribology in Manufacturing Processes and Joining by Plastic Deformation II
Herausgeber/-innenNiels Bay, Chris V. Nielsen
Seiten413-420
Seitenumfang8
PublikationsstatusVeröffentlicht - 24 Apr. 2018
Veranstaltung8th International Conference on Tribology in Manufacturing Processes and Joining by Plastic Deformation, ICTMP 2018 - Elsinore, Dänemark
Dauer: 24 Juni 201826 Juni 2018

Publikationsreihe

NameKey Engineering Materials
Band767 KEM
ISSN (Print)1013-9826
ISSN (elektronisch)1662-9795

Abstract

In different innovative markets, such as electro mobility and flexible electronics, among others, the mechanical joining processes based on sheet metal forming technologies are gaining a significant relevance due to their low cost and ease of automation as compared to traditional joining techniques of riveting, bolting, fastening, welding, etc. In lightweight hybrid constructions, where a high production rate is required, clinching technology demonstrates a sustainable method to join hybrid metal-composite parts. However, the basic mechanisms of this hybrid joining process are not well studied at present and an accepted design theory in this area has not yet been established. The current contribution presents a parametric study of the hybrid clinching joining process. The Taguchi's design of experiments method is used to investigate the effects of tools' geometry on hybrid clinching joints' quality characteristics, i.e. neck thickness, undercut and final bottom thickness. For this purpose, a 2D axisymmetric modelling approach was adopted for its simplicity. The study results are analyzed using the mean response and signal-to-noise ratio approaches. Accordingly, the relevant geometrical parameters of the tools with the highest influence on the accurate shaping of hybrid clinching joints are determined numerically.

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Parametric Study of Hybrid Metal-Composites Clinching Joints. / Dean, Aamir; Rolfes, Raimund; Behrens, Bernd Arno et al.
Tribology in Manufacturing Processes and Joining by Plastic Deformation II. Hrsg. / Niels Bay; Chris V. Nielsen. 2018. S. 413-420 (Key Engineering Materials; Band 767 KEM).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Dean, A, Rolfes, R, Behrens, BA, Hübner, S, Chugreev, A & Grbic, N 2018, Parametric Study of Hybrid Metal-Composites Clinching Joints. in N Bay & CV Nielsen (Hrsg.), Tribology in Manufacturing Processes and Joining by Plastic Deformation II. Key Engineering Materials, Bd. 767 KEM, S. 413-420, 8th International Conference on Tribology in Manufacturing Processes and Joining by Plastic Deformation, ICTMP 2018, Elsinore, Dänemark, 24 Juni 2018. https://doi.org/10.4028/www.scientific.net/kem.767.413
Dean, A., Rolfes, R., Behrens, B. A., Hübner, S., Chugreev, A., & Grbic, N. (2018). Parametric Study of Hybrid Metal-Composites Clinching Joints. In N. Bay, & C. V. Nielsen (Hrsg.), Tribology in Manufacturing Processes and Joining by Plastic Deformation II (S. 413-420). (Key Engineering Materials; Band 767 KEM). https://doi.org/10.4028/www.scientific.net/kem.767.413
Dean A, Rolfes R, Behrens BA, Hübner S, Chugreev A, Grbic N. Parametric Study of Hybrid Metal-Composites Clinching Joints. in Bay N, Nielsen CV, Hrsg., Tribology in Manufacturing Processes and Joining by Plastic Deformation II. 2018. S. 413-420. (Key Engineering Materials). doi: 10.4028/www.scientific.net/kem.767.413
Dean, Aamir ; Rolfes, Raimund ; Behrens, Bernd Arno et al. / Parametric Study of Hybrid Metal-Composites Clinching Joints. Tribology in Manufacturing Processes and Joining by Plastic Deformation II. Hrsg. / Niels Bay ; Chris V. Nielsen. 2018. S. 413-420 (Key Engineering Materials).
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abstract = "In different innovative markets, such as electro mobility and flexible electronics, among others, the mechanical joining processes based on sheet metal forming technologies are gaining a significant relevance due to their low cost and ease of automation as compared to traditional joining techniques of riveting, bolting, fastening, welding, etc. In lightweight hybrid constructions, where a high production rate is required, clinching technology demonstrates a sustainable method to join hybrid metal-composite parts. However, the basic mechanisms of this hybrid joining process are not well studied at present and an accepted design theory in this area has not yet been established. The current contribution presents a parametric study of the hybrid clinching joining process. The Taguchi's design of experiments method is used to investigate the effects of tools' geometry on hybrid clinching joints' quality characteristics, i.e. neck thickness, undercut and final bottom thickness. For this purpose, a 2D axisymmetric modelling approach was adopted for its simplicity. The study results are analyzed using the mean response and signal-to-noise ratio approaches. Accordingly, the relevant geometrical parameters of the tools with the highest influence on the accurate shaping of hybrid clinching joints are determined numerically.",
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TY - GEN

T1 - Parametric Study of Hybrid Metal-Composites Clinching Joints

AU - Dean, Aamir

AU - Rolfes, Raimund

AU - Behrens, Bernd Arno

AU - Hübner, Sven

AU - Chugreev, Alexander

AU - Grbic, Nenad

N1 - Funding Information: The authors gratefully acknowledge the financial support of German Research Foundation (DFG) in the course of the priority program 1640 “Joining by plastic deformation” (SPP 1640) with contracts No. RO 706/6-3 and BE 1691/158-3. Many thanks and gratitude goes to Dr. José Reinoso, Dr.-Ing. Shahab Sahraee, Dipl.-Ing. Dr. Benedikt Daum, and Dr.ir Eelco Jansen for the helpful comments and discussions. Publisher Copyright: © 2018 Trans Tech Publications, Switzerland. Copyright: Copyright 2020 Elsevier B.V., All rights reserved.

PY - 2018/4/24

Y1 - 2018/4/24

N2 - In different innovative markets, such as electro mobility and flexible electronics, among others, the mechanical joining processes based on sheet metal forming technologies are gaining a significant relevance due to their low cost and ease of automation as compared to traditional joining techniques of riveting, bolting, fastening, welding, etc. In lightweight hybrid constructions, where a high production rate is required, clinching technology demonstrates a sustainable method to join hybrid metal-composite parts. However, the basic mechanisms of this hybrid joining process are not well studied at present and an accepted design theory in this area has not yet been established. The current contribution presents a parametric study of the hybrid clinching joining process. The Taguchi's design of experiments method is used to investigate the effects of tools' geometry on hybrid clinching joints' quality characteristics, i.e. neck thickness, undercut and final bottom thickness. For this purpose, a 2D axisymmetric modelling approach was adopted for its simplicity. The study results are analyzed using the mean response and signal-to-noise ratio approaches. Accordingly, the relevant geometrical parameters of the tools with the highest influence on the accurate shaping of hybrid clinching joints are determined numerically.

AB - In different innovative markets, such as electro mobility and flexible electronics, among others, the mechanical joining processes based on sheet metal forming technologies are gaining a significant relevance due to their low cost and ease of automation as compared to traditional joining techniques of riveting, bolting, fastening, welding, etc. In lightweight hybrid constructions, where a high production rate is required, clinching technology demonstrates a sustainable method to join hybrid metal-composite parts. However, the basic mechanisms of this hybrid joining process are not well studied at present and an accepted design theory in this area has not yet been established. The current contribution presents a parametric study of the hybrid clinching joining process. The Taguchi's design of experiments method is used to investigate the effects of tools' geometry on hybrid clinching joints' quality characteristics, i.e. neck thickness, undercut and final bottom thickness. For this purpose, a 2D axisymmetric modelling approach was adopted for its simplicity. The study results are analyzed using the mean response and signal-to-noise ratio approaches. Accordingly, the relevant geometrical parameters of the tools with the highest influence on the accurate shaping of hybrid clinching joints are determined numerically.

KW - Composites

KW - Design of experiments

KW - FEM

KW - Hybrid clinching

KW - Metal

KW - Parametric study

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M3 - Conference contribution

AN - SCOPUS:85046450816

SN - 9783035712995

T3 - Key Engineering Materials

SP - 413

EP - 420

BT - Tribology in Manufacturing Processes and Joining by Plastic Deformation II

A2 - Bay, Niels

A2 - Nielsen, Chris V.

T2 - 8th International Conference on Tribology in Manufacturing Processes and Joining by Plastic Deformation, ICTMP 2018

Y2 - 24 June 2018 through 26 June 2018

ER -

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