Optimised process planning for re-contouring of repair-welded tool moulds by using a specific force model

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autorschaft

  • Berend Denkena
  • Marc André Dittrich
  • Klaas Maximilian Heide
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des Sammelwerks9th CIRP Conference on High Performance Cutting
UntertitelHPC 2020
Herausgeber/-innenErdem Ozturk, David Curtis, Hassan Ghadbeigi
Herausgeber (Verlag)Elsevier Science B.V.
Seiten46-49
Seitenumfang4
ISBN (elektronisch)9781713835431
PublikationsstatusVeröffentlicht - 2021
Veranstaltung9th CIRP Conference on High Performance Cutting, HPC 2020 - Virtual, Online
Dauer: 24 Mai 202126 Mai 2021

Publikationsreihe

NameProcedia CIRP
Band101
ISSN (Print)2212-8271

Abstract

In the repair process of tool moulds, detected damages are removed and the resulting cavities are filled up by a welding process. Due to different types of damage and unknown weld seam properties, each repair case requires an individual machining strategy to ensure high quality. The re-machining step, so-called re-contouring, is currently very time-consuming and leads to experience-dependent workpiece quality. Therefore, this paper presents a specific Kienzle force model combined with optimisation strategies to adapt process parameters and toolpaths as a part of an automated re-contouring process flow. Based on experimental investigations, the force model is generated and used in a material removal simulation to predict the cutting forces according to the local cutting conditions. The method will be validated by re-contouring experiments with welded workpieces.

ASJC Scopus Sachgebiete

Zitieren

Optimised process planning for re-contouring of repair-welded tool moulds by using a specific force model. / Denkena, Berend; Dittrich, Marc André; Heide, Klaas Maximilian.
9th CIRP Conference on High Performance Cutting: HPC 2020. Hrsg. / Erdem Ozturk; David Curtis; Hassan Ghadbeigi. Elsevier Science B.V., 2021. S. 46-49 (Procedia CIRP; Band 101).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Denkena, B, Dittrich, MA & Heide, KM 2021, Optimised process planning for re-contouring of repair-welded tool moulds by using a specific force model. in E Ozturk, D Curtis & H Ghadbeigi (Hrsg.), 9th CIRP Conference on High Performance Cutting: HPC 2020. Procedia CIRP, Bd. 101, Elsevier Science B.V., S. 46-49, 9th CIRP Conference on High Performance Cutting, HPC 2020, Virtual, Online, 24 Mai 2021. https://doi.org/10.1016/j.procir.2021.02.008
Denkena, B., Dittrich, M. A., & Heide, K. M. (2021). Optimised process planning for re-contouring of repair-welded tool moulds by using a specific force model. In E. Ozturk, D. Curtis, & H. Ghadbeigi (Hrsg.), 9th CIRP Conference on High Performance Cutting: HPC 2020 (S. 46-49). (Procedia CIRP; Band 101). Elsevier Science B.V.. https://doi.org/10.1016/j.procir.2021.02.008
Denkena B, Dittrich MA, Heide KM. Optimised process planning for re-contouring of repair-welded tool moulds by using a specific force model. in Ozturk E, Curtis D, Ghadbeigi H, Hrsg., 9th CIRP Conference on High Performance Cutting: HPC 2020. Elsevier Science B.V. 2021. S. 46-49. (Procedia CIRP). Epub 2021 Sep 6. doi: 10.1016/j.procir.2021.02.008
Denkena, Berend ; Dittrich, Marc André ; Heide, Klaas Maximilian. / Optimised process planning for re-contouring of repair-welded tool moulds by using a specific force model. 9th CIRP Conference on High Performance Cutting: HPC 2020. Hrsg. / Erdem Ozturk ; David Curtis ; Hassan Ghadbeigi. Elsevier Science B.V., 2021. S. 46-49 (Procedia CIRP).
Download
@inproceedings{2c0ff2d603a541b5b7142d3b77c74efc,
title = "Optimised process planning for re-contouring of repair-welded tool moulds by using a specific force model",
abstract = "In the repair process of tool moulds, detected damages are removed and the resulting cavities are filled up by a welding process. Due to different types of damage and unknown weld seam properties, each repair case requires an individual machining strategy to ensure high quality. The re-machining step, so-called re-contouring, is currently very time-consuming and leads to experience-dependent workpiece quality. Therefore, this paper presents a specific Kienzle force model combined with optimisation strategies to adapt process parameters and toolpaths as a part of an automated re-contouring process flow. Based on experimental investigations, the force model is generated and used in a material removal simulation to predict the cutting forces according to the local cutting conditions. The method will be validated by re-contouring experiments with welded workpieces.",
keywords = "Automation, In-process measurement, Material removal, Mold (Mould), Planning, Sensor, Simulation",
author = "Berend Denkena and Dittrich, {Marc Andr{\'e}} and Heide, {Klaas Maximilian}",
note = "Funding Information: The presented findings were obtained within the research project MOBILISE - PL5 {"}Regeneration of Moulding Tools for Mass-Suitable Lightweight Design{"}. The research line MOBILISE is funded by the Lower Saxony Ministry for Science and Culture (MWK). The authors thank the Lower Saxony Ministry for Science and Culture (MWK) and their project partners for the support in the research project.; 9th CIRP Conference on High Performance Cutting, HPC 2020 ; Conference date: 24-05-2021 Through 26-05-2021",
year = "2021",
doi = "10.1016/j.procir.2021.02.008",
language = "English",
series = "Procedia CIRP",
publisher = "Elsevier Science B.V.",
pages = "46--49",
editor = "Erdem Ozturk and David Curtis and Hassan Ghadbeigi",
booktitle = "9th CIRP Conference on High Performance Cutting",
address = "Netherlands",

}

Download

TY - GEN

T1 - Optimised process planning for re-contouring of repair-welded tool moulds by using a specific force model

AU - Denkena, Berend

AU - Dittrich, Marc André

AU - Heide, Klaas Maximilian

N1 - Funding Information: The presented findings were obtained within the research project MOBILISE - PL5 "Regeneration of Moulding Tools for Mass-Suitable Lightweight Design". The research line MOBILISE is funded by the Lower Saxony Ministry for Science and Culture (MWK). The authors thank the Lower Saxony Ministry for Science and Culture (MWK) and their project partners for the support in the research project.

PY - 2021

Y1 - 2021

N2 - In the repair process of tool moulds, detected damages are removed and the resulting cavities are filled up by a welding process. Due to different types of damage and unknown weld seam properties, each repair case requires an individual machining strategy to ensure high quality. The re-machining step, so-called re-contouring, is currently very time-consuming and leads to experience-dependent workpiece quality. Therefore, this paper presents a specific Kienzle force model combined with optimisation strategies to adapt process parameters and toolpaths as a part of an automated re-contouring process flow. Based on experimental investigations, the force model is generated and used in a material removal simulation to predict the cutting forces according to the local cutting conditions. The method will be validated by re-contouring experiments with welded workpieces.

AB - In the repair process of tool moulds, detected damages are removed and the resulting cavities are filled up by a welding process. Due to different types of damage and unknown weld seam properties, each repair case requires an individual machining strategy to ensure high quality. The re-machining step, so-called re-contouring, is currently very time-consuming and leads to experience-dependent workpiece quality. Therefore, this paper presents a specific Kienzle force model combined with optimisation strategies to adapt process parameters and toolpaths as a part of an automated re-contouring process flow. Based on experimental investigations, the force model is generated and used in a material removal simulation to predict the cutting forces according to the local cutting conditions. The method will be validated by re-contouring experiments with welded workpieces.

KW - Automation

KW - In-process measurement

KW - Material removal

KW - Mold (Mould)

KW - Planning

KW - Sensor

KW - Simulation

UR - http://www.scopus.com/inward/record.url?scp=85125935897&partnerID=8YFLogxK

U2 - 10.1016/j.procir.2021.02.008

DO - 10.1016/j.procir.2021.02.008

M3 - Conference contribution

AN - SCOPUS:85125935897

T3 - Procedia CIRP

SP - 46

EP - 49

BT - 9th CIRP Conference on High Performance Cutting

A2 - Ozturk, Erdem

A2 - Curtis, David

A2 - Ghadbeigi, Hassan

PB - Elsevier Science B.V.

T2 - 9th CIRP Conference on High Performance Cutting, HPC 2020

Y2 - 24 May 2021 through 26 May 2021

ER -