Optimised impregnation parameters of self-lubricating powder metallurgical components for cold bulk forming

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

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OriginalspracheEnglisch
Titel des SammelwerksMETAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings
Seiten242-248
Seitenumfang7
ISBN (elektronisch)9788087294840
PublikationsstatusVeröffentlicht - 2018
Veranstaltung27th International Conference on Metallurgy and Materials, METAL 2018 - Brno, Tschechische Republik
Dauer: 23 Mai 201825 Mai 2018

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NameMETAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings

Abstract

In order to achieve an economical forming technology production, a well-developed lubrication technology is generally required. Within the scope of this work, further investigations on a novel self-lubricating forming process are presented. Powder metallurgical (PM) components were impregnated with lubricant to store the oil in their process-related porosity. In a subsequent forming process the resulting pressure forces the oil to leak out lubricating the process. In preliminary works it was found, that the required maximum forming load can be reduced up to 39 % by applying the new lubrication method. In addition, relative densities up to 99 % were reached after deformation. Based on this, in this contribution optimized impregnation parameters regarding the initial porosity and impregnation time are presented. Compression tests were conducted and strain-stress-curves were recorded and analyzed. In addition, friction factors were determined in order to characterize the lubrication behavior. With the optimized parameters significantly higher strains and lower friction factors as compared to dry forming could be achieved.

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Optimised impregnation parameters of self-lubricating powder metallurgical components for cold bulk forming. / Behrens, Bernd Arno; Brunotte, Kai; Bohr, Dieter.
METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings. 2018. S. 242-248 (METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Behrens, BA, Brunotte, K & Bohr, D 2018, Optimised impregnation parameters of self-lubricating powder metallurgical components for cold bulk forming. in METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings. METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings, S. 242-248, 27th International Conference on Metallurgy and Materials, METAL 2018, Brno, Tschechische Republik, 23 Mai 2018.
Behrens, B. A., Brunotte, K., & Bohr, D. (2018). Optimised impregnation parameters of self-lubricating powder metallurgical components for cold bulk forming. In METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings (S. 242-248). (METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings).
Behrens BA, Brunotte K, Bohr D. Optimised impregnation parameters of self-lubricating powder metallurgical components for cold bulk forming. in METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings. 2018. S. 242-248. (METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings).
Behrens, Bernd Arno ; Brunotte, Kai ; Bohr, Dieter. / Optimised impregnation parameters of self-lubricating powder metallurgical components for cold bulk forming. METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings. 2018. S. 242-248 (METAL 2018 - 27th International Conference on Metallurgy and Materials, Conference Proceedings).
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abstract = "In order to achieve an economical forming technology production, a well-developed lubrication technology is generally required. Within the scope of this work, further investigations on a novel self-lubricating forming process are presented. Powder metallurgical (PM) components were impregnated with lubricant to store the oil in their process-related porosity. In a subsequent forming process the resulting pressure forces the oil to leak out lubricating the process. In preliminary works it was found, that the required maximum forming load can be reduced up to 39 % by applying the new lubrication method. In addition, relative densities up to 99 % were reached after deformation. Based on this, in this contribution optimized impregnation parameters regarding the initial porosity and impregnation time are presented. Compression tests were conducted and strain-stress-curves were recorded and analyzed. In addition, friction factors were determined in order to characterize the lubrication behavior. With the optimized parameters significantly higher strains and lower friction factors as compared to dry forming could be achieved.",
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author = "Behrens, {Bernd Arno} and Kai Brunotte and Dieter Bohr",
note = "Funding information: The presented results are based on the research project “Substitution of conventional mold lubrication by using self-lubricating raw parts in sinter forging”, Project number Be1691 184-1. The authors would like to thank the German Research Foundation (DFG) for the financial support.; 27th International Conference on Metallurgy and Materials, METAL 2018 ; Conference date: 23-05-2018 Through 25-05-2018",
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AU - Bohr, Dieter

N1 - Funding information: The presented results are based on the research project “Substitution of conventional mold lubrication by using self-lubricating raw parts in sinter forging”, Project number Be1691 184-1. The authors would like to thank the German Research Foundation (DFG) for the financial support.

PY - 2018

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N2 - In order to achieve an economical forming technology production, a well-developed lubrication technology is generally required. Within the scope of this work, further investigations on a novel self-lubricating forming process are presented. Powder metallurgical (PM) components were impregnated with lubricant to store the oil in their process-related porosity. In a subsequent forming process the resulting pressure forces the oil to leak out lubricating the process. In preliminary works it was found, that the required maximum forming load can be reduced up to 39 % by applying the new lubrication method. In addition, relative densities up to 99 % were reached after deformation. Based on this, in this contribution optimized impregnation parameters regarding the initial porosity and impregnation time are presented. Compression tests were conducted and strain-stress-curves were recorded and analyzed. In addition, friction factors were determined in order to characterize the lubrication behavior. With the optimized parameters significantly higher strains and lower friction factors as compared to dry forming could be achieved.

AB - In order to achieve an economical forming technology production, a well-developed lubrication technology is generally required. Within the scope of this work, further investigations on a novel self-lubricating forming process are presented. Powder metallurgical (PM) components were impregnated with lubricant to store the oil in their process-related porosity. In a subsequent forming process the resulting pressure forces the oil to leak out lubricating the process. In preliminary works it was found, that the required maximum forming load can be reduced up to 39 % by applying the new lubrication method. In addition, relative densities up to 99 % were reached after deformation. Based on this, in this contribution optimized impregnation parameters regarding the initial porosity and impregnation time are presented. Compression tests were conducted and strain-stress-curves were recorded and analyzed. In addition, friction factors were determined in order to characterize the lubrication behavior. With the optimized parameters significantly higher strains and lower friction factors as compared to dry forming could be achieved.

KW - Powder metallurgy

KW - Self-lubrication

KW - Sintering

KW - Upsetting

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