Optimal design of induction heating process for hot metal forming of steel blanks

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OriginalspracheEnglisch
Titel des Sammelwerks2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP)
UntertitelProceedings
Herausgeber (Verlag)Institute of Electrical and Electronics Engineers Inc.
Seiten230-236
Seitenumfang7
ISBN (elektronisch)978-1-7281-6700-8
ISBN (Print)978-1-7281-6701-5
PublikationsstatusVeröffentlicht - Sept. 2019
Veranstaltung21st International Conference "Complex Systems: Control and Modeling Problems", CSCMP 2019 - Samara, Russland
Dauer: 3 Sept. 20196 Sept. 2019

Abstract

Due to growing challenges regarding crash-performance, CO2 emission as well as increasing demand for lightweight construction, hot forming of car body parts has risen to one of the most important technologies for saving weight of a car body. During hot forming shaped blanks of steel are heated and austenitized at around 950 °C and subsequently quenched for martensitic formation. Currently the heating is realized in roller hearth furnaces which allow only a slow heating and, therefore, limited production. Additionally, due to the indirect heating principle of roller hearth furnaces the energy efficiency is low. Induction heating for hot metal forming offers a big potential to increase the production rate dramatically and also to improve the energy efficiency. Only due to the fact, that the heated parts typically are already pre-shaped and mostly have already holes and cut-outs induction heating becomes a very complex task. The paper describes the numerical and experimental investigation and the optimization of a single-stage induction heating process for hot forming of pre-shaped blanks and gives design rules for an optimized induction heating system.

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Optimal design of induction heating process for hot metal forming of steel blanks. / Nacke, Bernard; Dietrich, André.
2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings. Institute of Electrical and Electronics Engineers Inc., 2019. S. 230-236 8976825.

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Nacke, B & Dietrich, A 2019, Optimal design of induction heating process for hot metal forming of steel blanks. in 2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings., 8976825, Institute of Electrical and Electronics Engineers Inc., S. 230-236, 21st International Conference "Complex Systems: Control and Modeling Problems", CSCMP 2019, Samara, Russland, 3 Sept. 2019. https://doi.org/10.1109/CSCMP45713.2019.8976825
Nacke, B., & Dietrich, A. (2019). Optimal design of induction heating process for hot metal forming of steel blanks. In 2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings (S. 230-236). Artikel 8976825 Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/CSCMP45713.2019.8976825
Nacke B, Dietrich A. Optimal design of induction heating process for hot metal forming of steel blanks. in 2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings. Institute of Electrical and Electronics Engineers Inc. 2019. S. 230-236. 8976825 doi: 10.1109/CSCMP45713.2019.8976825
Nacke, Bernard ; Dietrich, André. / Optimal design of induction heating process for hot metal forming of steel blanks. 2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings. Institute of Electrical and Electronics Engineers Inc., 2019. S. 230-236
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AB - Due to growing challenges regarding crash-performance, CO2 emission as well as increasing demand for lightweight construction, hot forming of car body parts has risen to one of the most important technologies for saving weight of a car body. During hot forming shaped blanks of steel are heated and austenitized at around 950 °C and subsequently quenched for martensitic formation. Currently the heating is realized in roller hearth furnaces which allow only a slow heating and, therefore, limited production. Additionally, due to the indirect heating principle of roller hearth furnaces the energy efficiency is low. Induction heating for hot metal forming offers a big potential to increase the production rate dramatically and also to improve the energy efficiency. Only due to the fact, that the heated parts typically are already pre-shaped and mostly have already holes and cut-outs induction heating becomes a very complex task. The paper describes the numerical and experimental investigation and the optimization of a single-stage induction heating process for hot forming of pre-shaped blanks and gives design rules for an optimized induction heating system.

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