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Optical Effects during In-Situ Fabrication of Thermoplastic Sandwich Structures Using Laser-Based Thermoplastic Automated Fiber Placement

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Autorschaft

  • Berend Denkena
  • Carsten Schmidt
  • Christopher Schmitt
  • Maximilian Kaczemirzk

Details

OriginalspracheEnglisch
Titel des SammelwerksComposites and Advanced Materials Expo
UntertitelCAMX 2024
Seitenumfang15
ISBN (elektronisch)9781934551462
PublikationsstatusVeröffentlicht - 9 Sept. 2024
Veranstaltung10th Composites and Advanced Materials Expo, CAMX 2024 - San Diego, USA / Vereinigte Staaten
Dauer: 9 Sept. 202412 Sept. 2024

Abstract

This work presents a novel concept for the in-situ production of thermoplastic sandwich structures using laser-based thermoplastic automated fiber placement (TAFP). Thermoplastic carbon fiber reinforced tapes are deposited on a thermoplastic foam core for the additive application of sandwich cover layers. In order to form a cohesive bond between the applied cover layer and the foam core, the two joining partners must be in a molten state. The heating process and the resulting temperature distributions are significantly influenced by the laser power absorbed within the TAFP heating zone. In order to gain a basic understanding of the optical interactions, optical investigations are carried out on carbon fiber-reinforced low-melt polyaryletherketone (CF/LMPAEK) tapes by TORAY and a thermoplastic polyetherimide (PEI) closed-cell foam R82.110 by AIREX with regard to reflection, absorption and transmission. The results are then implemented in an optical ray tracing model to predict absorbed power when depositing tapes onto a foam core. Modeled power distributions show that the tapes absorb way more radiation compared to the foam core. However, radiation reflected from the foam shows a very positive influence on the laser radiation absorbed by the fed tapes near the nip point.

ASJC Scopus Sachgebiete

Ziele für nachhaltige Entwicklung

Zitieren

Optical Effects during In-Situ Fabrication of Thermoplastic Sandwich Structures Using Laser-Based Thermoplastic Automated Fiber Placement. / Denkena, Berend; Schmidt, Carsten; Schmitt, Christopher et al.
Composites and Advanced Materials Expo: CAMX 2024. 2024.

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Denkena, B, Schmidt, C, Schmitt, C & Kaczemirzk, M 2024, Optical Effects during In-Situ Fabrication of Thermoplastic Sandwich Structures Using Laser-Based Thermoplastic Automated Fiber Placement. in Composites and Advanced Materials Expo: CAMX 2024. 10th Composites and Advanced Materials Expo, CAMX 2024, San Diego, USA / Vereinigte Staaten, 9 Sept. 2024. https://doi.org/10.33599/nasampe/c.24.0222
Denkena B, Schmidt C, Schmitt C, Kaczemirzk M. Optical Effects during In-Situ Fabrication of Thermoplastic Sandwich Structures Using Laser-Based Thermoplastic Automated Fiber Placement. in Composites and Advanced Materials Expo: CAMX 2024. 2024 doi: 10.33599/nasampe/c.24.0222
Denkena, Berend ; Schmidt, Carsten ; Schmitt, Christopher et al. / Optical Effects during In-Situ Fabrication of Thermoplastic Sandwich Structures Using Laser-Based Thermoplastic Automated Fiber Placement. Composites and Advanced Materials Expo: CAMX 2024. 2024.
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