Numerical modeling of double high-frequency longitudinal welding of cladded pipes

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OriginalspracheEnglisch
Titel des Sammelwerks2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP)
UntertitelProceedings
Herausgeber (Verlag)Institute of Electrical and Electronics Engineers Inc.
Seiten199-202
Seitenumfang4
ISBN (elektronisch)978-1-7281-6700-8
ISBN (Print)978-1-7281-6701-5
PublikationsstatusVeröffentlicht - Sept. 2019
Veranstaltung21st International Conference "Complex Systems: Control and Modeling Problems", CSCMP 2019 - Samara, Russland
Dauer: 3 Sept. 20196 Sept. 2019

Abstract

This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.

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Numerical modeling of double high-frequency longitudinal welding of cladded pipes. / Baake, Egbert; Nikanorov, Alexander; Ebel, Wladimir.
2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings. Institute of Electrical and Electronics Engineers Inc., 2019. S. 199-202 8976602.

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Baake, E, Nikanorov, A & Ebel, W 2019, Numerical modeling of double high-frequency longitudinal welding of cladded pipes. in 2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings., 8976602, Institute of Electrical and Electronics Engineers Inc., S. 199-202, 21st International Conference "Complex Systems: Control and Modeling Problems", CSCMP 2019, Samara, Russland, 3 Sept. 2019. https://doi.org/10.1109/CSCMP45713.2019.8976602
Baake, E., Nikanorov, A., & Ebel, W. (2019). Numerical modeling of double high-frequency longitudinal welding of cladded pipes. In 2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings (S. 199-202). Artikel 8976602 Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/CSCMP45713.2019.8976602
Baake E, Nikanorov A, Ebel W. Numerical modeling of double high-frequency longitudinal welding of cladded pipes. in 2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings. Institute of Electrical and Electronics Engineers Inc. 2019. S. 199-202. 8976602 doi: 10.1109/CSCMP45713.2019.8976602
Baake, Egbert ; Nikanorov, Alexander ; Ebel, Wladimir. / Numerical modeling of double high-frequency longitudinal welding of cladded pipes. 2019 XXI International Conference Complex Systems: Control and Modeling Problems (CSCMP): Proceedings. Institute of Electrical and Electronics Engineers Inc., 2019. S. 199-202
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title = "Numerical modeling of double high-frequency longitudinal welding of cladded pipes",
abstract = "This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.",
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AU - Baake, Egbert

AU - Nikanorov, Alexander

AU - Ebel, Wladimir

N1 - Funding information: The IGF-project 19041 BG / FOSTA No. P 1183 of the Research Association for Steel Application (FOSTA) was supported by German Federation of Industrial Research Associations (AiF) in the frame of the Industrial Collective Research program (IGF) from Federal Ministry for Economic Affairs and Energy.

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N2 - This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.

AB - This paper deals with numerical modeling of longitudinal high-frequency (HF) induction welding of cladded pipes using double frequency approach. Solutions are proposed to reach the required temperature distribution at the welding edge for the cladding composite of S355 and Alloy 625 with single and double frequencies. An advanced consideration of magnetic and other material properties was performed to simulate the dominating physical effects of HF welding. By the use of FEM analysis, the theoretical capability of an inductive longitudinal welding process for cladded pipes has been demonstrated. Despite some simplifications, the dominating effects of the longitudinal welding were considered by the presented model. In the context of the research, a correlation for welding speed, welding frequency and temperature distribution with industrial relevance was found for the cladded pipe welding. Industrial scale process windows for both, single frequency and simultaneous double frequency is presented in this work.

KW - cladded pipes

KW - induction high-frequency welding

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