Numerical Investigations on Stresses and Temperature Development of Tool Dies During Hot Forging

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OriginalspracheEnglisch
Titel des SammelwerksAchievements and Trends in Material Forming
UntertitelPeer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022
Herausgeber/-innenGabriela Vincze, Frédéric Barlat
Seiten559-568
Seitenumfang10
PublikationsstatusVeröffentlicht - 2022
Veranstaltung25th International Conference on Material Forming, ESAFORM 2022 - Braga, Portugal
Dauer: 27 Apr. 202229 Apr. 2022

Publikationsreihe

NameKey Engineering Materials
Band926 KEM
ISSN (Print)1013-9826
ISSN (elektronisch)1662-9795

Abstract

Hot-forming tools are subjected to high thermal and mechanical stresses during their application. Therefore, a suitable design of the tool die is important to ensure a long tool life. For this purpose, numerical simulations can be used to calculate the occurring stresses and the temperature development in the tools during the course of a stroke or over several forging cycles. The aim of this research is to investigate the effect of different radii on the resulting stresses in the lower die of the forming tools. Furthermore, the temperature evolution over several cycles is analysed to determine their effect on the temperature. When investigating the stress, it was found that a larger radius leads to a reduction in stresses. In addition, it could be numerically proven that the base temperature of the die levels off after a certain number of cycles. These findings will be used in further research dealing with the service life calculation of dies subjected to thermo-mechanical alternating stresses.

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Numerical Investigations on Stresses and Temperature Development of Tool Dies During Hot Forging. / Behrens, Bernd Arno; Rosenbusch, Daniel; Wester, Hendrik et al.
Achievements and Trends in Material Forming: Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022. Hrsg. / Gabriela Vincze; Frédéric Barlat. 2022. S. 559-568 (Key Engineering Materials; Band 926 KEM).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschungPeer-Review

Behrens, BA, Rosenbusch, D, Wester, H & Siring, J 2022, Numerical Investigations on Stresses and Temperature Development of Tool Dies During Hot Forging. in G Vincze & F Barlat (Hrsg.), Achievements and Trends in Material Forming: Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022. Key Engineering Materials, Bd. 926 KEM, S. 559-568, 25th International Conference on Material Forming, ESAFORM 2022, Braga, Portugal, 27 Apr. 2022. https://doi.org/10.4028/p-sf68jl
Behrens, B. A., Rosenbusch, D., Wester, H., & Siring, J. (2022). Numerical Investigations on Stresses and Temperature Development of Tool Dies During Hot Forging. In G. Vincze, & F. Barlat (Hrsg.), Achievements and Trends in Material Forming: Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022 (S. 559-568). (Key Engineering Materials; Band 926 KEM). https://doi.org/10.4028/p-sf68jl
Behrens BA, Rosenbusch D, Wester H, Siring J. Numerical Investigations on Stresses and Temperature Development of Tool Dies During Hot Forging. in Vincze G, Barlat F, Hrsg., Achievements and Trends in Material Forming: Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022. 2022. S. 559-568. (Key Engineering Materials). Epub 2022 Jul 22. doi: 10.4028/p-sf68jl
Behrens, Bernd Arno ; Rosenbusch, Daniel ; Wester, Hendrik et al. / Numerical Investigations on Stresses and Temperature Development of Tool Dies During Hot Forging. Achievements and Trends in Material Forming: Peer-reviewed extended papers selected from the 25th International Conference on Material Forming, ESAFORM 2022. Hrsg. / Gabriela Vincze ; Frédéric Barlat. 2022. S. 559-568 (Key Engineering Materials).
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abstract = "Hot-forming tools are subjected to high thermal and mechanical stresses during their application. Therefore, a suitable design of the tool die is important to ensure a long tool life. For this purpose, numerical simulations can be used to calculate the occurring stresses and the temperature development in the tools during the course of a stroke or over several forging cycles. The aim of this research is to investigate the effect of different radii on the resulting stresses in the lower die of the forming tools. Furthermore, the temperature evolution over several cycles is analysed to determine their effect on the temperature. When investigating the stress, it was found that a larger radius leads to a reduction in stresses. In addition, it could be numerically proven that the base temperature of the die levels off after a certain number of cycles. These findings will be used in further research dealing with the service life calculation of dies subjected to thermo-mechanical alternating stresses.",
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Download

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AU - Behrens, Bernd Arno

AU - Rosenbusch, Daniel

AU - Wester, Hendrik

AU - Siring, Janina

N1 - Funding Information: The results presented were obtained in the research project “Development of a methodology for evaluating the fatigue life of highly loaded hot forming tools based on advanced material models” financed under project number 244928365 by the German Research Foundation (DFG). The authors would like to thank the German Research Foundation for the financial support.

PY - 2022

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N2 - Hot-forming tools are subjected to high thermal and mechanical stresses during their application. Therefore, a suitable design of the tool die is important to ensure a long tool life. For this purpose, numerical simulations can be used to calculate the occurring stresses and the temperature development in the tools during the course of a stroke or over several forging cycles. The aim of this research is to investigate the effect of different radii on the resulting stresses in the lower die of the forming tools. Furthermore, the temperature evolution over several cycles is analysed to determine their effect on the temperature. When investigating the stress, it was found that a larger radius leads to a reduction in stresses. In addition, it could be numerically proven that the base temperature of the die levels off after a certain number of cycles. These findings will be used in further research dealing with the service life calculation of dies subjected to thermo-mechanical alternating stresses.

AB - Hot-forming tools are subjected to high thermal and mechanical stresses during their application. Therefore, a suitable design of the tool die is important to ensure a long tool life. For this purpose, numerical simulations can be used to calculate the occurring stresses and the temperature development in the tools during the course of a stroke or over several forging cycles. The aim of this research is to investigate the effect of different radii on the resulting stresses in the lower die of the forming tools. Furthermore, the temperature evolution over several cycles is analysed to determine their effect on the temperature. When investigating the stress, it was found that a larger radius leads to a reduction in stresses. In addition, it could be numerically proven that the base temperature of the die levels off after a certain number of cycles. These findings will be used in further research dealing with the service life calculation of dies subjected to thermo-mechanical alternating stresses.

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