Numerical Development of a Tooling System for the Co-extrusion of Asymmetric Compound Profiles on a Laboratory Scale

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschung

Autoren

Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Titel des SammelwerksProduction at the leading edge of technology
UntertitelProceedings of the 10th Congress of the German Academic Association for Production Technology (WGP)
ErscheinungsortBerlin
Herausgeber (Verlag)Springer Berlin
Seiten66-75
Seitenumfang10
ISBN (elektronisch)978-3-662-62138-7
ISBN (Print)978-3-662-62137-0, 978-3-662-62140-0
PublikationsstatusVeröffentlicht - 25 Sept. 2020

Publikationsreihe

NameLecture Notes in Production Engineering
ISSN (Print)2194-0525
ISSN (elektronisch)2194-0533

Abstract

In order to reduce the weight of vehicles and their CO2-emissions and to increase driving range, new ways of producing hybrid material compounds must be developed to tailor the properties of the part exactly to the intended use. Lateral angular co-extrusion (LACE) offers the possibility to produce hybrid pro-files. In the past, this process was used to extrude flat magnesium-titanium pro-files and after further development, co-axial aluminium steel profiles.
In this study, the numerical development of a tooling system for the production of asymmetric hybrid semi-finished products extruded using LACE is presented. The co-extruded profiles, consisting of an L-profile made of steel (AISI 5120) that is filled with aluminium alloy EN AW-6082 on one side, will subsequently be formed to hybrid transverse control arms by die forging. The tool design is initially carried out for a laboratory scale extrusion in order to gain basic knowledge about the process and to quantify the influence of the different process variables like ram velocity or extrusion ratio.

ASJC Scopus Sachgebiete

Zitieren

Numerical Development of a Tooling System for the Co-extrusion of Asymmetric Compound Profiles on a Laboratory Scale. / Heimes, Norman; Uhe, Johanna; Thürer, Susanne Elisabeth et al.
Production at the leading edge of technology: Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP). Berlin: Springer Berlin, 2020. S. 66-75 (Lecture Notes in Production Engineering).

Publikation: Beitrag in Buch/Bericht/Sammelwerk/KonferenzbandAufsatz in KonferenzbandForschung

Heimes, N, Uhe, J, Thürer, SE, Wester, H, Maier, H-J, Klose, C & Behrens, B-A 2020, Numerical Development of a Tooling System for the Co-extrusion of Asymmetric Compound Profiles on a Laboratory Scale. in Production at the leading edge of technology: Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP). Lecture Notes in Production Engineering, Springer Berlin, Berlin, S. 66-75. https://doi.org/10.1007/978-3-662-62138-7_7
Heimes, N., Uhe, J., Thürer, S. E., Wester, H., Maier, H.-J., Klose, C., & Behrens, B.-A. (2020). Numerical Development of a Tooling System for the Co-extrusion of Asymmetric Compound Profiles on a Laboratory Scale. In Production at the leading edge of technology: Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP) (S. 66-75). (Lecture Notes in Production Engineering). Springer Berlin. https://doi.org/10.1007/978-3-662-62138-7_7
Heimes N, Uhe J, Thürer SE, Wester H, Maier HJ, Klose C et al. Numerical Development of a Tooling System for the Co-extrusion of Asymmetric Compound Profiles on a Laboratory Scale. in Production at the leading edge of technology: Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP). Berlin: Springer Berlin. 2020. S. 66-75. (Lecture Notes in Production Engineering). doi: 10.1007/978-3-662-62138-7_7
Heimes, Norman ; Uhe, Johanna ; Thürer, Susanne Elisabeth et al. / Numerical Development of a Tooling System for the Co-extrusion of Asymmetric Compound Profiles on a Laboratory Scale. Production at the leading edge of technology: Proceedings of the 10th Congress of the German Academic Association for Production Technology (WGP). Berlin : Springer Berlin, 2020. S. 66-75 (Lecture Notes in Production Engineering).
Download
@inproceedings{56ea8418fe7244efb8d8be5476b24b9c,
title = "Numerical Development of a Tooling System for the Co-extrusion of Asymmetric Compound Profiles on a Laboratory Scale",
abstract = "In order to reduce the weight of vehicles and their CO2-emissions and to increase driving range, new ways of producing hybrid material compounds must be developed to tailor the properties of the part exactly to the intended use. Lateral angular co-extrusion (LACE) offers the possibility to produce hybrid pro-files. In the past, this process was used to extrude flat magnesium-titanium pro-files and after further development, co-axial aluminium steel profiles.In this study, the numerical development of a tooling system for the production of asymmetric hybrid semi-finished products extruded using LACE is presented. The co-extruded profiles, consisting of an L-profile made of steel (AISI 5120) that is filled with aluminium alloy EN AW-6082 on one side, will subsequently be formed to hybrid transverse control arms by die forging. The tool design is initially carried out for a laboratory scale extrusion in order to gain basic knowledge about the process and to quantify the influence of the different process variables like ram velocity or extrusion ratio.",
keywords = "Aluminium-steel compound, Co-extrusion, FEM, Tailored forming",
author = "Norman Heimes and Johanna Uhe and Th{\"u}rer, {Susanne Elisabeth} and Hendrik Wester and Hans-J{\"u}rgen Maier and Christian Klose and Bernd-Arno Behrens",
note = "Funding Information: Acknowledgements. The results presented in this paper were obtained within the Collaborative Research Centre 1153/2 “Process chain to produce hybrid high performance components by Tailored Forming” in the subproject A1, funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation)—252662854. The authors thank the German Research Foundation (DFG) for their financial support of this project.",
year = "2020",
month = sep,
day = "25",
doi = "10.1007/978-3-662-62138-7_7",
language = "English",
isbn = "978-3-662-62137-0",
series = "Lecture Notes in Production Engineering",
publisher = "Springer Berlin",
pages = "66--75",
booktitle = "Production at the leading edge of technology",
address = "Germany",

}

Download

TY - GEN

T1 - Numerical Development of a Tooling System for the Co-extrusion of Asymmetric Compound Profiles on a Laboratory Scale

AU - Heimes, Norman

AU - Uhe, Johanna

AU - Thürer, Susanne Elisabeth

AU - Wester, Hendrik

AU - Maier, Hans-Jürgen

AU - Klose, Christian

AU - Behrens, Bernd-Arno

N1 - Funding Information: Acknowledgements. The results presented in this paper were obtained within the Collaborative Research Centre 1153/2 “Process chain to produce hybrid high performance components by Tailored Forming” in the subproject A1, funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation)—252662854. The authors thank the German Research Foundation (DFG) for their financial support of this project.

PY - 2020/9/25

Y1 - 2020/9/25

N2 - In order to reduce the weight of vehicles and their CO2-emissions and to increase driving range, new ways of producing hybrid material compounds must be developed to tailor the properties of the part exactly to the intended use. Lateral angular co-extrusion (LACE) offers the possibility to produce hybrid pro-files. In the past, this process was used to extrude flat magnesium-titanium pro-files and after further development, co-axial aluminium steel profiles.In this study, the numerical development of a tooling system for the production of asymmetric hybrid semi-finished products extruded using LACE is presented. The co-extruded profiles, consisting of an L-profile made of steel (AISI 5120) that is filled with aluminium alloy EN AW-6082 on one side, will subsequently be formed to hybrid transverse control arms by die forging. The tool design is initially carried out for a laboratory scale extrusion in order to gain basic knowledge about the process and to quantify the influence of the different process variables like ram velocity or extrusion ratio.

AB - In order to reduce the weight of vehicles and their CO2-emissions and to increase driving range, new ways of producing hybrid material compounds must be developed to tailor the properties of the part exactly to the intended use. Lateral angular co-extrusion (LACE) offers the possibility to produce hybrid pro-files. In the past, this process was used to extrude flat magnesium-titanium pro-files and after further development, co-axial aluminium steel profiles.In this study, the numerical development of a tooling system for the production of asymmetric hybrid semi-finished products extruded using LACE is presented. The co-extruded profiles, consisting of an L-profile made of steel (AISI 5120) that is filled with aluminium alloy EN AW-6082 on one side, will subsequently be formed to hybrid transverse control arms by die forging. The tool design is initially carried out for a laboratory scale extrusion in order to gain basic knowledge about the process and to quantify the influence of the different process variables like ram velocity or extrusion ratio.

KW - Aluminium-steel compound

KW - Co-extrusion

KW - FEM

KW - Tailored forming

UR - http://www.scopus.com/inward/record.url?scp=85165949050&partnerID=8YFLogxK

U2 - 10.1007/978-3-662-62138-7_7

DO - 10.1007/978-3-662-62138-7_7

M3 - Conference contribution

SN - 978-3-662-62137-0

SN - 978-3-662-62140-0

T3 - Lecture Notes in Production Engineering

SP - 66

EP - 75

BT - Production at the leading edge of technology

PB - Springer Berlin

CY - Berlin

ER -

Von denselben Autoren