Numerical and Experimental Investigation of Thermoplastics in Multi-Axis Forming Processes

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Autoren

  • Klaus Dröder
  • Bernd Arno Behrens
  • Florian Bohne
  • Alexander Chugreev
  • Henrik Schulze
  • Birk Wonnenberg

Externe Organisationen

  • Technische Universität Braunschweig
Forschungs-netzwerk anzeigen

Details

OriginalspracheEnglisch
Seiten (von - bis)95-100
Seitenumfang6
FachzeitschriftProcedia CIRP
Jahrgang85
Frühes Online-Datum30 Dez. 2019
PublikationsstatusVeröffentlicht - 2019
Veranstaltung2nd CIRP Conference on Composite Material Parts Manufacturing, CIRP-CCMPM 2019 - Sheffield, Großbritannien / Vereinigtes Königreich
Dauer: 10 Okt. 201911 Okt. 2019

Abstract

Process planning for multi-axis forming presses is a particular challenge. This process provides the option to actively influencing the material flow in the forming process by defining a six dimensional tool motion path and the tool velocity. By comprehending this interaction, it is possible to control and thereby tailor the induced local material properties of the workpiece. Experiments were conducted with a multi-axis press, which is based on a Stewart platform. A simple plane workpiece geometry is chosen to analyse the flow behaviour and the temperature evolution of the glass mat thermoplastics (GMT) during the forming process. Subsequently, a numerical simulation of the multi-axis forming process is carried out and validated with the experimental data. The numerical analysis focuses on the material modelling as well as the prediction of the flow characteristics. Regarding material modelling of GMT, an extensive material characterization is performed to describe the flow behaviour. A prediction of the flow behaviour of GMT with reference to tool motion is enabled. For the FE simulation the element-free Galerkin method (EFG) is applied for modelling the fluid structure interaction and adaptive procedures.

ASJC Scopus Sachgebiete

Zitieren

Numerical and Experimental Investigation of Thermoplastics in Multi-Axis Forming Processes. / Dröder, Klaus; Behrens, Bernd Arno; Bohne, Florian et al.
in: Procedia CIRP, Jahrgang 85, 2019, S. 95-100.

Publikation: Beitrag in FachzeitschriftKonferenzaufsatz in FachzeitschriftForschungPeer-Review

Dröder, K, Behrens, BA, Bohne, F, Chugreev, A, Schulze, H & Wonnenberg, B 2019, 'Numerical and Experimental Investigation of Thermoplastics in Multi-Axis Forming Processes', Procedia CIRP, Jg. 85, S. 95-100. https://doi.org/10.1016/j.procir.2019.09.024
Dröder, K., Behrens, B. A., Bohne, F., Chugreev, A., Schulze, H., & Wonnenberg, B. (2019). Numerical and Experimental Investigation of Thermoplastics in Multi-Axis Forming Processes. Procedia CIRP, 85, 95-100. https://doi.org/10.1016/j.procir.2019.09.024
Dröder K, Behrens BA, Bohne F, Chugreev A, Schulze H, Wonnenberg B. Numerical and Experimental Investigation of Thermoplastics in Multi-Axis Forming Processes. Procedia CIRP. 2019;85:95-100. Epub 2019 Dez 30. doi: 10.1016/j.procir.2019.09.024
Dröder, Klaus ; Behrens, Bernd Arno ; Bohne, Florian et al. / Numerical and Experimental Investigation of Thermoplastics in Multi-Axis Forming Processes. in: Procedia CIRP. 2019 ; Jahrgang 85. S. 95-100.
Download
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AU - Dröder, Klaus

AU - Behrens, Bernd Arno

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AU - Chugreev, Alexander

AU - Schulze, Henrik

AU - Wonnenberg, Birk

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N2 - Process planning for multi-axis forming presses is a particular challenge. This process provides the option to actively influencing the material flow in the forming process by defining a six dimensional tool motion path and the tool velocity. By comprehending this interaction, it is possible to control and thereby tailor the induced local material properties of the workpiece. Experiments were conducted with a multi-axis press, which is based on a Stewart platform. A simple plane workpiece geometry is chosen to analyse the flow behaviour and the temperature evolution of the glass mat thermoplastics (GMT) during the forming process. Subsequently, a numerical simulation of the multi-axis forming process is carried out and validated with the experimental data. The numerical analysis focuses on the material modelling as well as the prediction of the flow characteristics. Regarding material modelling of GMT, an extensive material characterization is performed to describe the flow behaviour. A prediction of the flow behaviour of GMT with reference to tool motion is enabled. For the FE simulation the element-free Galerkin method (EFG) is applied for modelling the fluid structure interaction and adaptive procedures.

AB - Process planning for multi-axis forming presses is a particular challenge. This process provides the option to actively influencing the material flow in the forming process by defining a six dimensional tool motion path and the tool velocity. By comprehending this interaction, it is possible to control and thereby tailor the induced local material properties of the workpiece. Experiments were conducted with a multi-axis press, which is based on a Stewart platform. A simple plane workpiece geometry is chosen to analyse the flow behaviour and the temperature evolution of the glass mat thermoplastics (GMT) during the forming process. Subsequently, a numerical simulation of the multi-axis forming process is carried out and validated with the experimental data. The numerical analysis focuses on the material modelling as well as the prediction of the flow characteristics. Regarding material modelling of GMT, an extensive material characterization is performed to describe the flow behaviour. A prediction of the flow behaviour of GMT with reference to tool motion is enabled. For the FE simulation the element-free Galerkin method (EFG) is applied for modelling the fluid structure interaction and adaptive procedures.

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KW - Finite element methode (FEM)

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KW - Kinematic

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